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Installation

5

Unpacking

Check the packaging for any signs of damage.

Carefully remove the machine and retain the packaging until 
the installation is complete.

Location

The  machine  should  be  located  in  a  suitable  position  and 
environment. Care should be taken to avoid moisture, dust, 
steam, oil or corrosive gases

Place  on  a  secure  level  surface  and  ensure  that  there  is 
adequate  clearance  around  the  machine  to  ensure  natural 
airflow.

Input connection

Before  connecting  the  machine  you  should  ensure  that  the 
correct  supply  is  available.  Details  of  the  machine 
requirements can be found on the data plate of the machine 
or in the technical parameters shown in the manual.

The equipment should be connected by a suitably qualified 
competent  person.  Always  ensure  the  equipment  has  a 
proper grounding.

Never  connect  the  machine  to  the  mains  supply  with  the 
panels removed.

Output connections 

Electrode polarity

In  general  when  using  manual  arc  welding  electrodes  the 
electrode  holder  is  connected  the  the  positive  terminal  and 
the work return to the negative terminal. Always consult the 
electrode manufacturer’s data sheet if you have any doubts.

When  using  the  machine  for  TIG  welding  the  TIG  torch 
should be connected to the negative terminal and the work 
return to the positive terminal

MMA welding DC

Insert  the  cable  plug  with  electrode  holder  into  the  “+” 
socket  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise.

Insert  the  cable  plug  of  the  work  return  lead  into  the  “-” 
socket  on  the  front  panel  of  the  welding  machine,  and 
tighten it clockwise

If the welding mode is not pointing to “DC MMA”, press the 
key in the welding mode selecting zone on the front panel of 

the  machine  to  select  “

”  DC  MMA  mode.  After 

adjusting all parameters according to relevant content in this 
manual, SMAW can be carried out. When welding, the digital 
meter  displays  the  welding  current,  and  it  can  also  display 
the  arc  voltage  if  you  press  the  key  in  the  parameter  and 
alarm display selecting zone.

MMA welding AC

The  only  di

erence  from  that  of  SMAW  (DC)  is  that  the 

welding mode points to “

”.

TIG Welding

Insert the cable plug with the work clamp into the “+” socket 

on  the  front  panel  of  the  welding  machine,  and  tighten  it 

clockwise.

Insert the cable plug of the TIG torch into the “-” socket on 

the front panel of the machine and tighten clockwise.

Connect the TIG torch control switch into the socket on the 

machine front panel.

Connect  the  remote  control  if  fitted  into  the  socket  on  the 

machine front panel.

Connect the gas hose to the regulator / flowmeter located on 

the  shield  gas  cylinder  and  connect  the  other  end  to  the 

machine.

20

Summary of Contents for TIG 200 AC/DC Digital Series

Page 1: ...wilkinsonstar com TIG 200 315 AC DC Digital Series AC DC MMA TIG Welding machine Order code JT 200D JT 315D OPERATOR MANUAL...

Page 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Page 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 6: ...igent digital control so it is not sensitive to the change of parameters of components That is the performance of welding machine will not be a ected by the change of the parameters of certain compone...

Page 7: ...cation protocol Available as a special order Perfect automatic recording function All data such as cumulative start up times cumulative running time cumulative welding time cumulative TIG welding time...

Page 8: ...range MMA A DC 10 200 AC 20 200 DC 10 300 AC 20 300 Arc force current range MMA A 0 100 0 100 Initial current range A DC 10 200 AC 20 200 DC 10 320 AC 20 250 Peak current range A DC 10 205 AC 30 205...

Page 9: ...ch connector 5 Remote control connector 6 Positive power connector 7 Mains switch 8 Adjustment control Front view JT 315D 1 Control panel 2 Negative output socket 3 Torch gas connector 4 Torch switch...

Page 10: ...Data plate 10 Power cable input 11 Shield gas input connector 12 Serial number Rear View JT 315D 9 Data plate 10 Power cable input 11 Water input connector 12 Shield gas input connector 13 Serial numb...

Page 11: ...arameters and users may perform welding conveniently with these parameters C The digital meter displays the software version after the machine is started and displays the pre set current 2 seconds lat...

Page 12: ...least to avoid arc breaking due to overly low current and should not be higher than the pre set current The foot control is e ective only in TIG mode 1 Pre flow time 7 Pilot arc current 2 Initial cur...

Page 13: ...ilable for this machine Concept hints Parameter group 5 parameter groups 1 5 are available for users to save the welding parameters based on a welding application and all parameters in all the six wel...

Page 14: ...erally 1 5 3 times the welding current and the arc ignition time is 0 02 0 05s When in low current ignition mode the arc ignition current is generally 0 2 0 5 times the welding current and the arc ign...

Page 15: ...ng it will lead to a waste of shield gas if it is too short it will result in the oxidation of weld bead and electrode When in AC TIG or for special materials the time should be longer Upslope time tr...

Page 16: ...between 10 and 90 TIG spot welding Select TIG operation mode 1 and TIG spot welding function can be achieved Spot welding is available in all the four TIG welding modes Please note that the spot weld...

Page 17: ...de no Operation Torch trigger operation and current curve 0 Follow mode Push the torch trigger arc is ignited and current rises to the pre set value Release it arc stops 1 1T Spot welding mode Push th...

Page 18: ...again and then turn to If push the torch trigger and release it at once arc will stop 7 Cycle single operation mode with initial current Push the torch trigger arc is ignited and current reaches the i...

Page 19: ...se it current drops to pilot arc current value Push it again arc stops 13 Double operation 3T mode Push the torch trigger arc is ignited and current rises gradually The torch trigger can be released a...

Page 20: ...t again current rises to the preset value and then turn to If push the torch trigger and release it at once or release the torch trigger and push it at once arc will stop Note Preset value is the peak...

Page 21: ...connected to the negative terminal and the work return to the positive terminal MMA welding DC Insert the cable plug with electrode holder into the socket on the front panel of the welding machine and...

Page 22: ...ding to the relevant content in this manual and TIG welding can be carried out The arc ignition mode of this machine is non contact arc ignition During welding the parameter display meter displays the...

Page 23: ...o before opening the case NOTE When the inverter welder is powered on defective components may explode or lead to explosion of other components Wear face guard and long sleeved clothing when maintain...

Page 24: ...th a higher rated current holder MMA Arc is easy to break Arc breaking voltage is too low Increase the arc breaking voltage TIG There is no current output when pushing the torch trigger Welding can be...

Page 25: ...o the power cord which is connected to other electric appliances of serious interference Other malfunction Other malfunction Contact the service centre Type Alarm Automatic response Cause Solution Ove...

Page 26: ...Electrical schematic 7 25...

Page 27: ...Parts list 8 JT 200D 26...

Page 28: ...0040578 Top board 15 10022057 Fan 32 10038699 Central board 16 10016389 Connector for water 33 10020826 Power line 17 10021912 Line button 27 No Part no Description No Part no Description 1 10014869 F...

Page 29: ...JT 315D 28...

Page 30: ...JT 200D JT 315D DIGITAL AC DC PULSE TIG MMA WELDING MACHINE Order code JT 200D JT 315D Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice xxix...

Page 31: ...rigger and release it at once Release the torch trigger and push it at once Push the torch trigger twice within 0 5s or Release the torch trigger twice within 0 5s or These are the general description...

Page 32: ...ration stipulations 100 codes are classified and explained in Attached Table 2 based on their functions and characteristics and users should fully understand all those For welding machine operation mo...

Page 33: ...s 100 kinds of operation codes are available for this machine there is more than one code sequence to achieve the specific operation function and users only need to choose one of them It should be str...

Page 34: ...ode with initial current 8 Inner timing operation mode 9 Outer timing operation mode 10 Cycle double operation mode without initial current 11 Cycle double operation mode with initial current 12 Singl...

Page 35: ...quartic operation stop arc 9X Immediate transfer code X 0 Turn to next step X 0 Turn to Step X X 0 9 The definition of order X The definition of order X The definition of order X The definition of or...

Page 36: ...d you can press the parameter display selecting key and the operation mode LED flashes This means you have entered into code editing state Code no selecting and code content editing After you enter in...

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