Jasic Plasma Cut 100 Operator'S Manual Download Page 5

Do  not  weld  or  cut  coated  metals,  unless  the  coating  is 
removed from the weld area, the area is well ventilated, and 
while  wearing  an  air-supplied  respirator.  The  coatings  on 
many metals can give o

 toxic fumes if welded.

Prevention against burns and radiation

Arc  rays  from  the  welding  process  produce  intense,  visible 
and invisible (ultraviolet and infrared) rays that can burn eyes 
and skin. 

Wear an approved welding helmet fitted with a proper shade 
of filter lens to protect your face and eyes when welding or 
watching 

Wear  approved  safety  glasses  with  side  shields  under  your 
helmet. 

Never use broken or faulty welding helmets.

Always  ensure  there  are  adequate  protective  screens  or 
barriers  to  protect  others  from  flash,  glare  and  sparks  from 
the  welding  area.  Ensure  that  there  are  adequate  warnings 
that welding or cutting is taking place. 

Wear suitable protective flame resistant clothing.

The sparks and spatter from welding, hot work pieces, and 
hot equipment can cause fires and burns

Welding  on  closed  containers,  such  as  tanks,  drums,  or 
pipes, can cause them to explode. 

Accidental  contact  of  electrode  to  metal  objects  can  cause 
arcs, explosion, overheating, or fire. 

Check and be sure the area is safe and clear of inflammable 
material before carrying out any welding.

Protection against noise

Some welding and cutting operations may produce noise.

Wear safety ear protection to protect your hearing.

Protection from moving parts

When  the  machine  is  in  operation  keep  away  from  moving 
parts  such  as  motors  and  fans.  Moving  parts,  such  as  the 
fan, may cut fingers and hands and snag garments.

Protections and coverings may be removed for maintenance 
and  controls  only  by  qualified  personnel,  after  first 
disconnecting the power supply cable.

Replace  the  coverings  and  protections  and  close  all  doors 
when  the  intervention  is  finished,  and  before  starting  the 
equipment.

Take care to avoid getting fingers trapped when loading and 
feeding wire during set up and operation.

When  feeding  wire  be  careful  to  avoid  pointing  it  at  other 
people or toward your body.

Always ensure machine covers and protective devices are in 
operation.

Precautions against fire and explosion

Avoid  causing  fires  due  to  sparks  and  hot  waste  or  molten 
metal

Ensure that appropriate fire safety devices are available near 
the cutting / welding area.

Remove  all  flammable  and  combustible  materials  from  the 
cutting / welding zone and surrounding areas 

Do not cut/weld fuel and lubricant containers, even if empty. 
These  must  be  carefully  cleaned  before  they  can  be  cut/
welded.

Always allow the cut/welded material to cool before touching 
it  or  placing  it  in  contact  with  combustible  or  flammable 
material.

Do  not  work  in  atmospheres  with  high  concentrations  of 
combustible fumes, flammable gases and dust.

Always  check  the  work  area  half  an  hour  after  cutting  to 
make sure that no fires have begun.

Risks due to magnetic fields

The magnetic fields created by high currents may a

ect the 

operation of pacemakers or electronically controlled medical 
equipment. 

Wearers  of  vital  electronic  equipment    should  consult  their 
physician before beginning any arc welding, cutting, gouging 
or spot welding operations.

Do  not  go  near  welding  equipment  with  any  sensitive 
electronic  equipment  as  the  magnetic  fields  may  cause 
damage.

3

Summary of Contents for Plasma Cut 100

Page 1: ...00 100A 60 Power Factor 0 93 Class IP21S F Accessories Optional Items Part Number Description List Price 14 00 00203001 Earth Clamp and 3m Cable 19 00 14 00 01576000 P150 LT 6MTTorch 390 00 14 00 0200...

Page 2: ...Operator Manual www jasic co uk Plasma Cut Series Plasma Cut 60 JP 60 Plasma Cut 80 JP 80 Plasma Cut 100 JP 100...

Page 3: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 4: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 5: ...fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Repl...

Page 6: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 7: ...kly It has an easy to ignite arc and post flow function is available It has a wide range of uses especially for cutting stainless steel copper cast iron and aluminium etc With simple operation and hig...

Page 8: ...Rated input capacity KVA 7 12 14 3 Rated input current A 15 22 21 7 Cutting current range A 20 60 20 80 20 100 No load voltage V 290 290 315 Duty cycle Imax 40 40 40 60 Efficiency 85 85 90 Power fact...

Page 9: ...Controls 4 PANEL LAYOUT FRONT REAR 7 1 2 3 4 5 6 7 1 CONTROL PANEL 5 FAN 2 WORK RETURN SOCKET 6 MAINS SWITCH 3 TORCH CONNECTION SOCKET 7 MAINS CABLE 4 AIR REGULATOR...

Page 10: ...R 2 2T 4T AUTOMATIC OPERATION 5 OVER TEMPERATURE ALARM 3 PURGE RUN SWITCH 6 MAINS INDICATOR 1 DIGITAL METER 4 CURRENT ADJUSTMENT 2 2T 4T AUTOMATION 5 ALARM INDICATOR 3 PURGE RUN SWITCH 6 MAINS INDICAT...

Page 11: ...tails of the machine requirements can be found on the data plate of the machine or in the technical parameters shown in the manual The equipment should be connected by a suitably qualified competent p...

Page 12: ...tting torch for its standard configuration The plasma cutters CUT60 and Cut 80 use the PT100 plasma cutting torch for its standard configuration The frequency of replacing the wearing parts of the cut...

Page 13: ...A 1 6 60026 Gas Distributor 80 120A 1 7 51245 09 Tip Contact Cutting 0 9mm 30 40A Back Striking 10 8 51246 10 Tip Cutting 1 0mm 40 50A Back Striking 10 51246 11 Tip Cutting 1 1mm 50 60A Back Striking...

Page 14: ...ng 1 9 62 32 09706 Handle c w Micro Switch Hand Torch 1 33 07301 20 Switch 1 14 75 34 C3055623 Handle Machine Torch 1 32 77 35 C3045012 Wrench for Electrode 1 6 23 36 C970 6mt Cable Assy Hand Torch 1...

Page 15: ...or cutting operation 1 Do not touch the hot workpiece with bare hands to avoid burning 2 It is recommended not to ignite the arc in the air if not necessary for it will shorten the lifespan of the ele...

Page 16: ...od ventilation This cutting machine can create powerful cutting current and has strict cooling requirements that cannot be met with natural ventilation Therefore the built in fan is very important in...

Page 17: ...is on intake grills main voltage transformer inductance IGBT modules the fast recover diode and PCB etc Take care when blowing electronic components and do not dislodge any wiring connections Check th...

Page 18: ...Parts List 8 Cut 60 80 16...

Page 19: ...6932 Left plastic 26 10043995 EMC board 9 10049887 Base plate 27 10049741 rectifier bridge wires 10 10046933 Right plastic 28 10052876 Control board 11 10028470 Gas connector 29 10046896 Handle 12 100...

Page 20: ...port 6 10004637 Quick connector 21 10043995 EMC board 7 10004622 Torch connector 22 10049050 Power transfer board 8 10006525 AC contactor 23 10049048 Arc starting control board 9 10035516 Reactor 24 1...

Page 21: ...CUT 60 80 100 AIR PLASMA CUTTING MACHINE Order codes JP 60 JP 80 JP 100 Wilkinson Star Limited Issue 1 June 2015 Product is subject to change without notice xix...

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