Jasic Plasma Cut 100 Operator'S Manual Download Page 15

Operation

6

Before starting any cutting activity ensure that you have 
suitable eye protection and protective clothing. Also take 
the  necessary  steps  to  protect  any  persons  within  the 
area.

Check that all connections have been made as shown above

Check the following before starting the machine.

1)

 

Check  if  the  machine  is  reliably  grounded  according 

to the relevant standard.

2)

 

Check that there are no bad contacts.

3)

 

Check  if  the  power  cord  is  connected  to  the  correct 

input voltage.

4)

 

Check if the connecting cables and gas hoses are in 

good condition and are not twisted.

Operation

1)

 

Turn  on  the  power  switch  on  the  back  panel  of  the 

machine, and the power LED is on.

2) Select the working mode and function. 

3) Set  cutting  current  according  to  the  thickness  of 

workpiece.

4) Bring the copper nozzle of the cutting torch at a distance 

of about 2mm between the copper nozzle of the torch and 

the workpiece.), and then push the torch trigger. After the 

arc is ignited and cutting starts. 

5) It  is  recommended  that  a  torch  of  maximum  length  of  6 

metres  is  used.  If  the  torch  cable  is  too  long,  the 

performance  of  this  cutting  machine  such  as  arc  ignition 

will  possibly  be  a

ected  due  to  the  fact  that  the  inner 

resistance of the cable will reduce the output voltage.

Notes for cutting operation

1)

 

Do  not  touch  the  hot  workpiece  with  bare  hands  to 

avoid burning.

2)

 

It is recommended not to ignite the arc in the air if not 

necessary, for it will shorten the lifespan of the electrode and 

nozzle of the torch.

3)

 

It  is  recommended  to  initiate  the  cutting  from  the 

edge of workpiece, unless penetration is needed. 

4)

 

Ensure  spatter  comes  from  the  bottom  of  workpiece 

while  cutting.  If  spatter  comes  upward  from  the  top  of 

workpiece, it indicates that the workpiece has not been fully 

cut through. This could be due to not enough power or the 

cutting torch is moved too fast.

5)

 

For  cutting  a  round  workpiece  or  to  meet  precise 

cutting  requirement,  a  stencil  board  or  other  tools  are 

needed.

6)

 

It  is  recommended  to  pull  the  cutting  torch  while 

cutting.

7)

 

Keep  the  nozzle  of  cutting  torch  upright  over  the 

workpiece,  and  check  if  the  arc  is  moving  with  the  cutting 

line. Do not bend the cable too much, step on or press upon 

the  cable  to  avoid  restricting  the  air  flow.  The  cutting  torch 

may  be  burned  if  the  air  flow  is  too  low.  Keep  the  cutting 

cable away from sharp edges.

8)

 

When the workpiece is nearly cut o

, slow down the 

cutting speed and release the torch trigger to stop cutting.

9)

 

Maintain the torch consumables frequently to prolong 

the life

10)

 

Always  ensure  the  correct  consumables  are  fitted  in 

the torch.  Incorrect items may cause damage to the torch or 

machine

Cutting parameters tables

Cutting speed (m/min) when cutting current is 40A

13

Summary of Contents for Plasma Cut 100

Page 1: ...00 100A 60 Power Factor 0 93 Class IP21S F Accessories Optional Items Part Number Description List Price 14 00 00203001 Earth Clamp and 3m Cable 19 00 14 00 01576000 P150 LT 6MTTorch 390 00 14 00 0200...

Page 2: ...Operator Manual www jasic co uk Plasma Cut Series Plasma Cut 60 JP 60 Plasma Cut 80 JP 80 Plasma Cut 100 JP 100...

Page 3: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 4: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 5: ...fan may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Repl...

Page 6: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 7: ...kly It has an easy to ignite arc and post flow function is available It has a wide range of uses especially for cutting stainless steel copper cast iron and aluminium etc With simple operation and hig...

Page 8: ...Rated input capacity KVA 7 12 14 3 Rated input current A 15 22 21 7 Cutting current range A 20 60 20 80 20 100 No load voltage V 290 290 315 Duty cycle Imax 40 40 40 60 Efficiency 85 85 90 Power fact...

Page 9: ...Controls 4 PANEL LAYOUT FRONT REAR 7 1 2 3 4 5 6 7 1 CONTROL PANEL 5 FAN 2 WORK RETURN SOCKET 6 MAINS SWITCH 3 TORCH CONNECTION SOCKET 7 MAINS CABLE 4 AIR REGULATOR...

Page 10: ...R 2 2T 4T AUTOMATIC OPERATION 5 OVER TEMPERATURE ALARM 3 PURGE RUN SWITCH 6 MAINS INDICATOR 1 DIGITAL METER 4 CURRENT ADJUSTMENT 2 2T 4T AUTOMATION 5 ALARM INDICATOR 3 PURGE RUN SWITCH 6 MAINS INDICAT...

Page 11: ...tails of the machine requirements can be found on the data plate of the machine or in the technical parameters shown in the manual The equipment should be connected by a suitably qualified competent p...

Page 12: ...tting torch for its standard configuration The plasma cutters CUT60 and Cut 80 use the PT100 plasma cutting torch for its standard configuration The frequency of replacing the wearing parts of the cut...

Page 13: ...A 1 6 60026 Gas Distributor 80 120A 1 7 51245 09 Tip Contact Cutting 0 9mm 30 40A Back Striking 10 8 51246 10 Tip Cutting 1 0mm 40 50A Back Striking 10 51246 11 Tip Cutting 1 1mm 50 60A Back Striking...

Page 14: ...ng 1 9 62 32 09706 Handle c w Micro Switch Hand Torch 1 33 07301 20 Switch 1 14 75 34 C3055623 Handle Machine Torch 1 32 77 35 C3045012 Wrench for Electrode 1 6 23 36 C970 6mt Cable Assy Hand Torch 1...

Page 15: ...or cutting operation 1 Do not touch the hot workpiece with bare hands to avoid burning 2 It is recommended not to ignite the arc in the air if not necessary for it will shorten the lifespan of the ele...

Page 16: ...od ventilation This cutting machine can create powerful cutting current and has strict cooling requirements that cannot be met with natural ventilation Therefore the built in fan is very important in...

Page 17: ...is on intake grills main voltage transformer inductance IGBT modules the fast recover diode and PCB etc Take care when blowing electronic components and do not dislodge any wiring connections Check th...

Page 18: ...Parts List 8 Cut 60 80 16...

Page 19: ...6932 Left plastic 26 10043995 EMC board 9 10049887 Base plate 27 10049741 rectifier bridge wires 10 10046933 Right plastic 28 10052876 Control board 11 10028470 Gas connector 29 10046896 Handle 12 100...

Page 20: ...port 6 10004637 Quick connector 21 10043995 EMC board 7 10004622 Torch connector 22 10049050 Power transfer board 8 10006525 AC contactor 23 10049048 Arc starting control board 9 10035516 Reactor 24 1...

Page 21: ...CUT 60 80 100 AIR PLASMA CUTTING MACHINE Order codes JP 60 JP 80 JP 100 Wilkinson Star Limited Issue 1 June 2015 Product is subject to change without notice xix...

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