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Wilkinson Star Technical

Jasic Cut 160

P150LT Plasma Hand Torch Manual

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Summary of Contents for P150LT

Page 1: ...Wilkinson Star Technical Jasic Cut 160 P150LT Plasma Hand Torch Manual ...

Page 2: ... Also take the necessary steps to protect any persons within the cutting area Index Page Number Jasic Cut 160 with P150LT Plasma Torch Overview 3 P150LT Consumable Breakdowns 4 P150LT Torch Information 9 Machine torch option 11 Safety Information 12 General Plasma Cutting Information 13 Stand off Cutting 14 Drag Cutting 15 Piercing 16 Bevelling 16 Gouging 17 Plasma Cutting Tips and Techniques 18 P...

Page 3: ...50LT 6m Plasma Hand Torch P150LT 6m Pt No C1576LT Torch Specifications P150LT 12m Pt No C1578LT Duty Cycle 150 Amps at 60 Gas Air Pressure Cutting 76 80 PSI 4 8 5 0 bar Gas Air Flow 466 SCFH 220 lpm Pilot Arc Ignition HF Jasic Plasma Cut 160 Circle Cutting Guide Kit part number CA2 ...

Page 4: ...ended Tip 1 6 120A 10 10 C1003 Extended Tip 1 8 150A 10 11 C1389 Nozzle Retaining Cap 1 12 C1393 Contact Nozzle Retaining Cap 1 13 C1007 Spring Holder Protection Nut 1 14 C1008 Stand Off Spring for C1389 5 15 C1009 Gouging Spacer use with item 12 1 16 C1010 Spacer for Contact Cutting use with items 6 12 22 1 17 C1406 Gouging Spacer use with item 11 1 19 C1014 Shield Cup Max 50A 1 20 C1015 Spacer f...

Page 5: ...m 120A 10 6 C1374 Cutting Tip 1 8mm 150A 10 8 C1018 Extended Diffuser 1 8a C1517 Extended Electrode 5 9 C1369 Extended Tip Max 50A 10 10 C1001 Extended Tip 1 35 90A 10 10 C1002 Extended Tip 1 6 120A 10 10 C1003 Extended Tip 1 8 150A 10 11 C1389 Nozzle Retaining Cap 1 12 C1393 Contact Nozzle Retaining Cap 1 13 C1007 Spring Holder Protection Nut 1 14 C1008 Stand Off Spring for C1389 5 19 C1014 Shiel...

Page 6: ...nd 1 1a 09706 P150LT Handle c w Switch 1 1b C1398 O Ring Torch Head 5 1c C1017 Front Insulator Vespel 1 5 C1377 Swirl Ring Vespel 1 8 C1018 Extended Diffuser 1 8a C1517 Extended Electrode 5 9 C1369 Extended Tip Max 50A 1 12 C1393 Contact Nozzle Retaining Cap 1 19 C1014 Shield Cup Max 50A 1 22 C1016 Locking Nut 1 27 C1509 Extractor for Swirl Ring 1 28 C3045012 Wrench for Electrode 1 ...

Page 7: ...wirl Ring Vespel 1 6 C1371 Cutting Tip 1 1mm 60A 10 6 C1372 Cutting Tip 1 35mm 90A 10 6 C1373 Cutting Tip 1 6mm 120A 10 6 C1374 Cutting Tip 1 8mm 150A 10 8 C1018 Extended Diffuser 1 8a C1517 Extended Electrode 5 10 C1001 Extended Tip 1 35 90A 10 10 C1002 Extended Tip 1 6 120A 10 10 C1003 Extended Tip 1 8 150A 10 12 C1393 Contact Nozzle Retaining Cap 1 16 C1010 Spacer for Contact Cutting use with i...

Page 8: ...ing Torch Head 5 1c C1017 Front Insulator Vespel 1 3 C1378 Diffuser 1 4 C1376 Electrode Hafnium 5 5 C1377 Swirl Ring Vespel 1 6 WB300128 Gouging Tip 2 4mm 100A 10 6 C1375 Gouging Tip 3 0mm 150A 10 11 C1389 Nozzle Retaining Cap 1 12 C1393 Nozzle Retaining Cap 1 15 C1009 Gouging Spacer use with item 12 1 17 C1406 Gouging Spacer use with item 11 1 27 C1509 Extractor for Swirl Ring 1 28 C3045012 Wrenc...

Page 9: ...ching as soon as the retaining cap is removed preventing machine operation Without such a protection circuit as previously mentioned the open circuit voltage could be as high as 350V DC at the torch head The torch head encompasses a full set of consumables as shown right these consumables are made up of a cooling tube torch electrode swirl ring for gas distribution cutting tip retaining cap and if...

Page 10: ... euro connector socket as shown in Fig 1 image below While using the key provided Fig 6 Push and hold in button in Fig 2 whilst at the same time rotating the nut clockwise until fully connected and tight as shown in Fig 3 Fig 4 shows the torch screwed in correctly Fig 5 shows the torch not fully connected in place Fig 6 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Push button Wilkinson Star Technical ...

Page 11: ...Technical Item No Part Number Description Pack Qty 1b C1398 Torch Head O Ring 1 1c C1017 Front Insulator 1 2 C1354 Torch Head 1 2a C3055623 Machine Torch Handle 1 3 C1378 Air Diffuser 1 4 C1376 Electrode Hafnium 5 5 C1377 Swirl Ring Vespel 1 6 C1371 Cutting Tip 1 1mm 60A 10 6 C1372 Cutting Tip 1 35mm 90A 10 6 C1373 Cutting Tip 1 6mm 120A 10 6 C1374 Cutting Tip 1 8mm 150A 10 12 C1393 Contact Retain...

Page 12: ...losing the curtain to the welding bay or erecting screens Start the fume extraction unit before beginning cutting operation Ensure machine is used in a well ventilated area if not used in a welding bay OPERATIONAL SAFETY CHECKS Ensure machine is correctly set up for current and airflow Ensure work return earth cables make firm contact to provide a good electrical connection ENDING OPERATIONS AND C...

Page 13: ...ting the air flow The cutting torch may be burned if the air flow is too low Keep the cutting cable away from sharp edges When the workpiece is nearly cut off slow down the cutting speed and release the torch trigger to stop cutting Check the torch consumables frequently to prolong the life Always ensure the correct consumables are fitted in the torch Incorrect items may cause damage to the torch ...

Page 14: ...wing the tip across the workpiece You should always start with the torch placed at farthest point from you and then cut by pulling the torch towards you Make sure to keep the torch upright to the material being cut throughout the cutting process As you are cutting ensure you maintain a smooth and consistent travel speed to make a clean and precise cut There are 3 main reasons why plasma machine op...

Page 15: ...ptimal 2 3mm standoff without touching the cutting tip to the material for amperages 40amps and above When cutting at above 40amps touching the tip to the work material will adversely affect your cut quality and consumable life When you start to drag cut you would place the tip cap of the torch on the workpiece and begin dragging moving the torch across the workpiece You should always start with t...

Page 16: ...ould be held at a 90 perpendicular angle approximately 12mm or more above the workpiece Begin by establishing the pilot arc and slowly move the torch towards the workpiece until the cutting arc transfers Once the transfer has occurred hold the torch still until the arc exits the bottom of the workpiece Once the pierce has been made the torch can be lowered to normal cutting height and the cutting ...

Page 17: ...may depend on the gouging tip profile To create a wider groove you can oscillate the plasma torch side to side in a half moon sequence while maintaining a constant smooth travel speed The gouge created will be wider but not as deep Due to the nature of the gouging process lead covers gouging deflectors and torch covers are some accessories that will help to protect the equipment used in the gougin...

Page 18: ...ut further for cutting in corners using patterns or in tight areas It is generally best to start a cut from the edge of the plate hold the torch at 90 to the edge of the workpiece Press the trigger and pause at the edge until the cutting arc has completely cut through the material being cut When pierce cutting start the pierce just off the cutting line in the area of unwanted metal Angle the torch...

Page 19: ... are considered a better option than single phase compressors The accessories used with the compressor are also important providing the correct air pressure air flow which is moisture and oil free is crucial in ensuring that your plasma will give you quality cuts Air Hose Remember to select the correct bore size considering demand and length Filters Remove contaminants e g water and oil thus prolo...

Page 20: ...20 Jasic co uk Issue 4 July 2021 Wilkinson Star Limited Shield Drive Wardley Industrial Estate Worsley Manchester United Kingdom M28 2WD Telephone 0044 0 161 728 7900 Email sales wilkinsonstar com ...

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