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Do  not  weld  on  coated  metals,  unless  the  coating  is 
removed from the weld area, the area is well ventilated, and 
while  wearing  an  air-supplied  respirator.  The  coatings  on 
many metals can give o

 toxic fumes if welded.

Prevention against burns and radiation

Arc  rays  from  the  welding  process  produce  intense,  visible 
and invisible (ultraviolet and infrared) rays that can burn eyes 
and skin. 

Wear an approved welding helmet fitted with a proper shade 
of filter lens to protect your face and eyes when welding or 
watching 

Wear  approved  safety  glasses  with  side  shields  under  your 
helmet. 

Never use broken or faulty welding helmets.

Always  ensure  there  are  adequate  protective  screens  or 
barriers  to  protect  others  from  flash,  glare  and  sparks  from 
the  welding  area.  Ensure  that  there  are  adequate  warnings 
that welding or cutting is taking place. 

Wear suitable protective flame resistant clothing.

The sparks and spatter from welding, hot work pieces, and 
hot equipment can cause fires and burns

Welding  on  closed  containers,  such  as  tanks,  drums,  or 
pipes, can cause them to explode. 

Accidental  contact  of  electrode  to  metal  objects  can  cause 
arcs, explosion, overheating, or fire. 

Check and be sure the area is safe and clear of inflammable 
material before carrying out any welding.

Protection against noise

Some welding and cutting operations may produce noise.

Wear safety ear protection to protect your hearing.

Protection from moving parts

When  the  machine  is  in  operation  keep  away  from  moving 
parts  such  as  motors  and  fans.  Moving  parts,  such  as  the 
fan, may cut fingers and hands and snag garments.

Protections and coverings may be removed for maintenance 
and  controls  only  by  qualified  personnel,  after  first 
disconnecting the power supply cable.

Replace  the  coverings  and  protections  and  close  all  doors 
when  the  intervention  is  finished,  and  before  starting  the 
equipment.

Take care to avoid getting fingers trapped when loading and 
feeding wire during set up and operation.

When  feeding  wire  be  careful  to  avoid  pointing  it  at  other 
people or toward your body.

Always ensure machine covers and protective devices are in 
operation.

Precautions against fire and explosion

Avoid  causing  fires  due  to  sparks  and  hot  waste  or  molten 
metal

Ensure that appropriate fire safety devices are available near 
the cutting / welding area.

Remove  all  flammable  and  combustible  materials  from  the 
cutting / welding zone and surrounding areas 

Do not cut/weld fuel and lubricant containers, even if empty. 
These  must  be  carefully  cleaned  before  they  can  be  cut/
welded.

Always allow the cut/welded material to cool before touching 
it  or  placing  it  in  contact  with  combustible  or  flammable 
material.

Do  not  work  in  atmospheres  with  high  concentrations  of 
combustible fumes, flammable gases and dust.

Always  check  the  work  area  half  an  hour  after  cutting  to 
make sure that no fires have begun.

Risks due to magnetic fields

The magnetic fields created by high currents may a

ect the 

operation of pacemakers or electronically controlled medical 
equipment. 

Wearers  of  vital  electronic  equipment    should  consult  their 
physician before beginning any arc welding, cutting, gouging 
or spot welding operations.

Do  not  go  near  welding  equipment  with  any  sensitive 
electronic  equipment  as  the  magnetic  fields  may  cause 
damage.

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Summary of Contents for MIG 250S

Page 1: ...wilkinsonstar com MIG Series MIG MAG MMA Separate wire feed welding machine Order code JM 250S MIG 250S OPERATOR MANUAL...

Page 2: ...pplier of equipment in the UK and our products are supported by our extensive service network Call your distributor in the unlikely event of a problem occurring Please record below the details from yo...

Page 3: ...e protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are in contact...

Page 4: ...an may cut fingers and hands and snag garments Protections and coverings may be removed for maintenance and controls only by qualified personnel after first disconnecting the power supply cable Replac...

Page 5: ...etwork at the public network connection point must be applied to these systems In this case the installer or the user is responsible for ensuring the equipment can be connected consulting the electric...

Page 6: ...welding characteristics A unique welding dynamic characteristic control circuit provides a stable arc low spatter high welding e ciency and excellent weld appearance Removing wire tip ball after weld...

Page 7: ...A 12 1 Rated power supply capacity KVA 8 4 Output current range MMA 10 220A Welding current range A 35 250 Welding voltage range V 14 32 No load voltage V 52 Wire feed speed range m min 1 5 16 Wire d...

Page 8: ...g switch 2 MMA MIG switch 3 Voltmeter 4 Over current LED 5 Power LED 6 Overheating LED 7 Ammeter 8 Current control knob in MMA 9 Inductance control knob 10 output terminal 11 Connector for the wire fe...

Page 9: ...wer switch 14 Socket for the heater 15 Input power cord gland 16 Ground terminal Wire feed control 1 Welding current control knob 2 Manual wire feeding switch 3 Welding voltage control knob 4 2T 4T Se...

Page 10: ...ding electrodes the electrode holder is connected the the positive terminal and the work return to the negative terminal Always consult the electrode manufacturer s data sheet if you have any doubts M...

Page 11: ...o thread the wire through the guide tube and into the drive roll groove Adjust the pressure arm ensuring no sliding of the wire Too high pressure will lead to wire distortion which will a ect wire fee...

Page 12: ...n pushing the torch trigger again the machine enters into crater welding and at this time Crater parameters should be set by adjusting the crater welding current control knob and crater voltage contro...

Page 13: ...g Generally the stick out should be 10 times as the welding wire diameter 4 Shield gas flow selection The protection e ect is the primary consideration Besides the protection e ect of inner angle weld...

Page 14: ...on LED warnings 13 Period Maintenance item Daily examination Carry out a full visual inspection Check for any damage to the machine leads cables and connections Replace where necessary Switch on the m...

Page 15: ...Check if the control cable of the wire feeder is broken 2 Check if the wire feeder is blocked 3 Check if the wire feed PCB of the welding machine fails 4 Check if the wire feeder is damaged Welding c...

Page 16: ...Electrical schematic 7 15...

Page 17: ...Parts list 8 16...

Page 18: ...75 Main transformer 6 10001867 Fan 20 10014690 Front Panel 7 10013342 Back panel 21 10001577 Indicator Light 8 10021881 Square sockets 22 10006795 Digital Meter 9 10004955 Power switch 23 10004944 Tra...

Page 19: ...10015217 Control Panel 4 10021855 Output Terminal 14 10044630 10044640 Potentiometer 5 10044600 Wire Feeding PCB Board 15 10015526 CS501B Remote Plastic Box 6 10045742 Bottom panel 16 10012376 Wire F...

Page 20: ...JM MIG Series MIG MAG MMA WELDING MACHINE Order code JM 250S MIG 250S Wilkinson Star Limited Issue 1 January 2014 Product is subject to change without notice xix...

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