Jasic JP-45PWV Operator'S Manual Download Page 5

 

A WILKINSON STAR LIMITED PRODUCT                                                                                                                                    01-19 ISSUE 1 

which  do  not  contain  any  toxic  or  poisonous 
materials dangerous to the operator.  

When  the  equipment  is  scrapped,  it  should  be 
dismantled separating components according to the 
type of materials. 

Do  not  dispose  of  the  equipment  with  normal 
waste.  The  European  Directive  2002/96/EC  on 
Waste  Electrical  and  Electronic  Equipment  states 
the electrical equipment that has reached its end of 
life must be collected separately and returned to an 
environmentally compatible recycling facility. 

Handling of compressed gas cylinders and 
regulators 

All  cylinders  and  pressure  regulators  used  in 
welding operations should be handled with care. 

Never  allow  the  electrode,  electrode  holder or any 
other electrically “hot” parts to touch a cylinder. 

Keep  your  head  and  face  away  from  the  cylinder 
valve outlet when opening the cylinder valve. 

Always secure the cylinder safely. 

Never deface or alter any cylinder 

FUNCTIONS AND CHARACTERISTICS OF THE 
CUTTING MACHINE 

This is a digital plasma cutting machine with high 
performance and using advanced technology. The 
CUT45PWV is an ultra-portable plasma cutting 
system suitable for a variety of application 
requirements. It can be used in handheld cutting or 
with automated cutting systems. The 
CUT45PWV  can cut conductive metal such as low 
carbon steel, stainless steel and aluminium etc. 
The modern design concept of this machine and the 
application of a large number of advanced and 
mature technologies ensures the user’s investment 
for the future. 

 
Advanced digital control mode 

The CUT45PWV  uses intelligent digital control 
technology and all its major functions are 
performed using this advanced software. It is this 
digital control which has led to improvements in 
performance when compared with the traditional 
plasma cutting machines. 
With PWM technology and high power IGBT 
components it inverts the DC voltage which is 
rectified from 50Hz/60Hz input AC voltage to 

30K~100KHz AC high voltage. Then, the voltage is 
dropped and rectified to output the high power DC 
power supply for cutting. 
The machine adopts switching power supply 
inverter technology, greatly reducing the volume 
and weight of the plasma cutter and obviously 
enhancing the power efficiency. The switching 
frequency is beyond audio range which almost 
eliminates the noise pollution. 

 
High consistency and stable performance  

Generally speaking, for a cutting machine with 
analogue circuit control, the performance 
characteristics are determined by the parameters of 
various components. Cutting performance of the 
machines differ as a result of the inconsistent 
parameters of the components, so even for the 
cutting machines of the same brand, their 
parameters often differ from each other. In 
addition, cutting performance of the machine may 
change since parameters of the components may 
vary according to the environment such as 
temperature and humidity etc. The consistency and 
stability of this digitally controlled cutter is better 
than that of a traditional cutter. 

Powerful cutting performance 

This machine is economical and practical since it can 
cut metals by using compressed air as the plasma 
gas source. 
The cutting speed is increased by 1.8 times when 
compared with oxy-acetylene cutting. It can cut 
steel, stainless steel, copper, cast iron and 
aluminium conveniently and quickly. It has an easy 
start ignition mode and a post-flow cooling function 
is available. Its simple operation and high cutting 
speed gives excellent cut quality. Both contact and 
non-contact mode is available for 
successful arc ignition.

  

Unpacking 

Check the packaging for any signs of damage. 
Carefully remove the machine and retain the 
packaging until the installation is complete. 

Location 

The machine should be located in a suitable 
position and environment. Care should be taken to 
avoid moisture, dust, steam, oil or corrosive gases. 

Place on a secure level surface and ensure that 
there is adequate clearance around the machine to 

Summary of Contents for JP-45PWV

Page 1: ...A WILKINSON STAR LIMITED PRODUCT 01 19 ISSUE 1 ...

Page 2: ...distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date Purchased ________________________________________ From Where ________________________________________ Serial Number ________________________________...

Page 3: ...ing in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective parts immediately Carry out any regular maintenance in accordance with the manufacturer s instructions Safety against fumes and welding gases Locate the equipment in a well ventilated position Keep your head out of the fumes Do not breathe the fumes Ensure the welding zone is ...

Page 4: ...spheres with high concentrations of combustible fumes flammable gases and dust Always check the work area half an hour after cutting to make sure that no fires have begun Risks due to magnetic fields The magnetic fields created by high currents may affect the operation of pacemakers or electronically controlled medical equipment Wearers of vital electronic equipment should consult their physician ...

Page 5: ...s the DC voltage which is rectified from 50Hz 60Hz input AC voltage to 30K 100KHz AC high voltage Then the voltage is dropped and rectified to output the high power DC power supply for cutting The machine adopts switching power supply inverter technology greatly reducing the volume and weight of the plasma cutter and obviously enhancing the power efficiency The switching frequency is beyond audio ...

Page 6: ...at the mains supply 2 Remove the machine cover 3 Switch on the mains supply and the machine taking care not to touch any electrical parts 4 Press the gas check button on the front panel and air will flow 5 Lift the pressure control knob upwards 6 Adjust the gas pressure to the desired value by rotating the knob rotate to direction to increase gas pressure rotate to direction to reduce gas pressure...

Page 7: ... min It is recommended not to ignite the arc in the air if not necessary for it will shorten the lifespan of the electrode and nozzle of the torch It is recommended to initiate the cutting from the edge of the work piece unless penetration is needed Ensure spatter flies from the bottom of work piece while cutting If spatter flies from the top of the work piece it indicates that the work piece is n...

Page 8: ...ITED PRODUCT 01 19 ISSUE 1 PANEL LAYOUT FRONT 1 Pressure gauge 2 Work return socket 3 Torch connector socket 4 2T 4T selector 5 Air purge cut selector 6 Current adjustment knob REAR 7 Mains switch 8 Mains cable 9 Air inlet ...

Page 9: ...L THE FAN COOLS IT DOWN AND THE INDICATOR GOES OFF 3 TORCH PROTECTION INDICATOR THIS WILL BE LIT IF TORCH CONSUMABLES ARE WORN OR DAMAGED THE MACHINE WILL BE OFF UNTIL THE FAULT IS CLEARED 4 AIR PRESSURE GUAGE 5 2T 4T SELECTOR THE LED WILL BE LIT TO INDICATE THE SWITCH MODE 6 GAS CHECK MESH CUTTING INDICATOR WHEN THE TOP POSITION IS LIT AIR WILL FLOW BUT THE MACHINE WILL NOT CUT WHEN THE MESH CUTT...

Page 10: ... Ensure the power is disconnected before working on the machine Always wait 5 minutes after power switch off before opening the case Period Maintenance item Daily examination Check the condition of the machine mains cables welding cables and connections Replace where necessary Switch on the machine and check for any warning LEDs and general operation Monthly examination Disconnect from the mains s...

Page 11: ...nic which has reached its end of life must be collected separately and disposed of via a suitable recycling facility The owner of the equipment is required to return the equipment to a suitable recycling facility or to Wilkinson Star Limited for the correct recycling of the product Malfunction Cause Solution Turn on the machine the power indicator illuminates the control PCB keys work normally but...

Page 12: ...A WILKINSON STAR LIMITED PRODUCT 01 19 ISSUE 1 Cut Series JP 45PWV Order code JP 45PWV Wilkinson Star Limited ...

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