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A WILKINSON STAR LIMITED PRODUCT                                                                                                                                    12-16 ISSUE 1 

dangerous to the operator.  

When  the  equipment  is  scrapped,  it  should  be  dismantled  separating  components  according  to  the 
type of materials. 

Do  not  dispose  of  the  equipment  with  normal  waste.  The  European  Directive  2002/96/EC  on  Waste 
Electrical and Electronic Equipment states the electrical equipment that has reached its end of life must 
be collected separately and returned to an environmentally compatible recycling facility. 

Handling of Compressed gas cylinders and regulators 

All cylinders and pressure regulators used in welding operations should be handled with care. 

Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder. 

Keep your head and face away from the cylinder valve outlet when opening the cylinder valve. 

Always secure the cylinder safely 

Never deface or alter any cylinder 

Functions and characteristics of the cutting machine 

Advanced digital control mode 

The Plasma cutting machines JP 61/81 MUC intelligent digital control technology, and all its major 
functions are performed using  software controls. The digital control plasma cutting machine offers 
many improvements in function and performance when compared with the traditional type plasma 
cutting machines. 

With PWM technology and high power component IGBTs, it inverts the DC voltage, which is rectified 
from 50Hz/60Hz input AC voltage, to 30K~50KHz AC high voltage. The voltage is dropped and rectified 
to output the DC power supply for cutting. This inverter technology provides a machine which is smaller 
and much less weight than the traditional style machine. The technology provides a high efficiency unit 
and the switching frequency is outside the audible range. 

Good consistency and stable performance 

In traditional machines consistency and performance is often governed by the tolerances of the 
components used in manufacture and environmental such as temperature and humidity. In some cases 
the same machine brand and type can vary in performance due to tolerance differences. One of the 
characteristics of digital control is that it is not sensitive to the change of these parameters. The 
performance of cutting machine will not be affected by the change of the parameters of individual 
parts. Therefore, the consistency and stability of performance of the digital control cutter is better than 
that of traditional cutter. 

Powerful cutting performance 

These machines provide economical cutting of metals using compressed air as the plasma gas source. 
The cutting speed is 1.8 times when compared with oxyacetylene cutting. The machines can cut steel, s 
stainless steel, copper, cast iron and aluminium easily and quickly. The arc is easy to ignite arc and uses 
a non HF arc ignition mode. There is a post-flow function operates to cool the torch after cutting. The 
simple operation and high cutting speed, smooth cutting surface make the plasma process and 
excellent cutting method.  

 

Summary of Contents for CUT60 (L204)

Page 1: ...Operator Manual www jasic co uk Plasma Cut Series Plasma Cut 60 JP 61 Plasma Cut 80 JP 81 ...

Page 2: ... Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number _____________________...

Page 3: ...mary supply and welding should be regularly checked for damage and overheating Do not use worn damaged under sized or poorly jointed cables Ensure that you wear the correct protective clothing gloves head and eye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are ...

Page 4: ...s from flash glare and sparks from the welding area Ensure that there are adequate warnings that welding or cutting is taking place Wear suitable protective flame resistant clothing The sparks and spatter from welding hot work pieces and hot equipment can cause fires and burns Welding on closed containers such as tanks drums or pipes can cause them to explode Accidental contact of electrode to met...

Page 5: ... electronic equipment as the magnetic fields may cause damage RF Declaration Equipment that complies with directive 2004 108 EC concerning electromagnetic compatibility EMC and the technical requirements of EN60974 10 is designed for use in industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution system Difficulties may arise in assu...

Page 6: ...om 50Hz 60Hz input AC voltage to 30K 50KHz AC high voltage The voltage is dropped and rectified to output the DC power supply for cutting This inverter technology provides a machine which is smaller and much less weight than the traditional style machine The technology provides a high efficiency unit and the switching frequency is outside the audible range Good consistency and stable performance I...

Page 7: ...d ensure that the correct supply is available Details of the machine requirements can be found on the data plate of the machine or in the technical parameters shown in the manual The equipment should be connected by a suitably qualified competent person Always ensure the equipment has a proper grounding Never connect the machine to the mains supply with the panels removed Output connections Insert...

Page 8: ...the direction to reduce the pressure 7 When the correct pressure is set push down the adjusting knob 8 Turn off the machine 9 Replace the panel and handle Any water which has been collected by the air regulator will be drained by the auto drain of the regulator Air supplies should always be clean and dry Operation 1 Turn on the power switch of the machine and the power indicator illuminates 2 Sele...

Page 9: ...ch to the position about 1mm above the workpiece and start cutting Controls 1 Digital Ammeter 2 Power indicator 3 Warning indicator 4 Pressure guage 5 Current adjustment knob 6 2T 4T selector 7 Air purge cut selector 8 Torch connector 9 Work return connector 10 Arc started signal 11 Arc voltage feedback 12 Air inlet 13 Mains Cable 14 Mains switch ...

Page 10: ...s when the working temperature of the IGBT is overly high When lit the machine stops working 3 2T indicator It illuminates when the machine is under 2T status 4 4T indicator It illuminates when the machine is under 4T status 5 Gas check indicator It illuminates when the machine is under gas check status When lit the machine cannot cut 6 Metal mesh cutting indicator The machine can cut metal mesh w...

Page 11: ...lly If any wire becomes loose or is misplaced it maybe potential danger to user Only professional maintenance personnel should repair the machine Ensure the power is disconnected before working on the machine Always wait 5 minutes after power switch off before opening the case Period Maintenance item Daily examination Check the condition of the machine mains cables welding cables and connections C...

Page 12: ...E F F PROTECTION CLASS IP 21S IP 21S EFFICIENCY 85 85 MACHINE DISPOSAL Please do not dispose of electrical waste with normal waste products In accordance with the European directive 2002 96 EC regarding waste electrical and electronic equip ment abnd its implementation into national law any electrical or electronic which has reached its end of life must be collected separately and disposed of via ...

Page 13: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 EXPOLDED PARTS LIST JP 61 EXPOLDED PARTS LIST JP 81 ...

Page 14: ...ve 10048389 20 Column 10049874 21 Connector 10049923 22 Handle bar 10058227 23 Quick connector 10004638 24 Power switch 10021935 25 Plastic bolt M3x6 10048737 26 Front support 10058240 27 Front sticker 10060347 10060343 28 Rear support 10058238 29 Rear louver 10058230 30 Front panel 10058228 31 Rear panel 10058229 32 Handle socket 10058231 33 Arc striking board 10060523 34 Control board 10060526 3...

Page 15: ... fully cut because the cutting torch is moved too fast or the cutting current is too low Keep the nozzle slightly touching the workpiece or keep a short distance between the nozzle and workpiece If the torch is pressed against the workpiece the nozzle may stick to the workpiece and smooth cutting will be problematic For cutting round workpieces or to meeting precise cutting requirement molding boa...

Page 16: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 JP 61 81 CUT 61 Order code JP 61 CUT 81 Order code JP 81 Wilkinson Star Limited ...

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