background image

 

A WILKINSON STAR LIMITED PRODUCT                                                                                                                                    12-16 ISSUE 1 

PARTS LIST 

 

 

 

JP-61 

JP-81 

No 

Description 

Part No 

Part No 

EMC Board 

10043995 

Gas connector 

10048726 

2 Pin connector 

10004691 

Torch connector 

10004644 

Panel (middle) 

10058211 

Bracket 

10058273 

Jasic insert 

10041712 

4 pin connector 

10035556 

Base panel 

10058232 

10 

Insulating cover 

10037078 

11 

Support 

10037028 

12 

Support 

10049912 

13 

Deflector 

10049881 

14 

Heatsink 

10049894 

15 

Heatsink 

10049893 

16 

Heatsink subplate 

10049883 

17 

Display board 

10060528 

18 

Gas inlet 

10041723 

19 

Solenoid valve 

10048389 

20 

Column 

10049874 

21 

Connector 

10049923 

22 

Handle bar 

10058227 

23 

Quick connector 

10004638 

24 

Power switch 

10021935 

25 

Plastic bolt M3x6 

10048737 

26 

Front support 

10058240 

27 

Front sticker 

10060347 

10060343 

28 

Rear support 

10058238 

29 

Rear louver 

10058230 

30 

Front panel  

10058228 

31 

Rear panel 

10058229 

32 

Handle socket 

10058231 

33 

Arc striking board 

10060523 

34 

Control board 

10060526 

35 

Handle support 

10058239 

36 

Rectifying board 

10052906 

10053198 

37 

Rectifier 

10006625 

10006651 

38 

Display panel 

10058233 

39 

Cover 

10060287 

40 

Filter board 

10052904 

10053581 

41 

Power cable 

10050677 

42 

Valve support 

10057001 

43 

Cable clip 

10004886 

44 

Inverting board 

10052907 

45 

DC Fan 

10043026 

10056357 

46 

Knob 

10040930 

47 

Pressure guage 

10007295 

Summary of Contents for CUT60 (L204)

Page 1: ...Operator Manual www jasic co uk Plasma Cut Series Plasma Cut 60 JP 61 Plasma Cut 80 JP 81 ...

Page 2: ... Call your distributor in the unlikely event of a problem occurring Please record below the details from your product as these will be required for warranty purposes and to ensure you get the correct information should you require assistance or spare parts Date purchased ________________________________________ From where ________________________________________ Serial Number _____________________...

Page 3: ...mary supply and welding should be regularly checked for damage and overheating Do not use worn damaged under sized or poorly jointed cables Ensure that you wear the correct protective clothing gloves head and eye protection Insulate yourself from work and ground using dry insulating mats or covers big enough to prevent any physical contact with the work ground Never touch the electrode if you are ...

Page 4: ...s from flash glare and sparks from the welding area Ensure that there are adequate warnings that welding or cutting is taking place Wear suitable protective flame resistant clothing The sparks and spatter from welding hot work pieces and hot equipment can cause fires and burns Welding on closed containers such as tanks drums or pipes can cause them to explode Accidental contact of electrode to met...

Page 5: ... electronic equipment as the magnetic fields may cause damage RF Declaration Equipment that complies with directive 2004 108 EC concerning electromagnetic compatibility EMC and the technical requirements of EN60974 10 is designed for use in industrial buildings and not those for domestic use where electricity is provided via the low voltage public distribution system Difficulties may arise in assu...

Page 6: ...om 50Hz 60Hz input AC voltage to 30K 50KHz AC high voltage The voltage is dropped and rectified to output the DC power supply for cutting This inverter technology provides a machine which is smaller and much less weight than the traditional style machine The technology provides a high efficiency unit and the switching frequency is outside the audible range Good consistency and stable performance I...

Page 7: ...d ensure that the correct supply is available Details of the machine requirements can be found on the data plate of the machine or in the technical parameters shown in the manual The equipment should be connected by a suitably qualified competent person Always ensure the equipment has a proper grounding Never connect the machine to the mains supply with the panels removed Output connections Insert...

Page 8: ...the direction to reduce the pressure 7 When the correct pressure is set push down the adjusting knob 8 Turn off the machine 9 Replace the panel and handle Any water which has been collected by the air regulator will be drained by the auto drain of the regulator Air supplies should always be clean and dry Operation 1 Turn on the power switch of the machine and the power indicator illuminates 2 Sele...

Page 9: ...ch to the position about 1mm above the workpiece and start cutting Controls 1 Digital Ammeter 2 Power indicator 3 Warning indicator 4 Pressure guage 5 Current adjustment knob 6 2T 4T selector 7 Air purge cut selector 8 Torch connector 9 Work return connector 10 Arc started signal 11 Arc voltage feedback 12 Air inlet 13 Mains Cable 14 Mains switch ...

Page 10: ...s when the working temperature of the IGBT is overly high When lit the machine stops working 3 2T indicator It illuminates when the machine is under 2T status 4 4T indicator It illuminates when the machine is under 4T status 5 Gas check indicator It illuminates when the machine is under gas check status When lit the machine cannot cut 6 Metal mesh cutting indicator The machine can cut metal mesh w...

Page 11: ...lly If any wire becomes loose or is misplaced it maybe potential danger to user Only professional maintenance personnel should repair the machine Ensure the power is disconnected before working on the machine Always wait 5 minutes after power switch off before opening the case Period Maintenance item Daily examination Check the condition of the machine mains cables welding cables and connections C...

Page 12: ...E F F PROTECTION CLASS IP 21S IP 21S EFFICIENCY 85 85 MACHINE DISPOSAL Please do not dispose of electrical waste with normal waste products In accordance with the European directive 2002 96 EC regarding waste electrical and electronic equip ment abnd its implementation into national law any electrical or electronic which has reached its end of life must be collected separately and disposed of via ...

Page 13: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 EXPOLDED PARTS LIST JP 61 EXPOLDED PARTS LIST JP 81 ...

Page 14: ...ve 10048389 20 Column 10049874 21 Connector 10049923 22 Handle bar 10058227 23 Quick connector 10004638 24 Power switch 10021935 25 Plastic bolt M3x6 10048737 26 Front support 10058240 27 Front sticker 10060347 10060343 28 Rear support 10058238 29 Rear louver 10058230 30 Front panel 10058228 31 Rear panel 10058229 32 Handle socket 10058231 33 Arc striking board 10060523 34 Control board 10060526 3...

Page 15: ... fully cut because the cutting torch is moved too fast or the cutting current is too low Keep the nozzle slightly touching the workpiece or keep a short distance between the nozzle and workpiece If the torch is pressed against the workpiece the nozzle may stick to the workpiece and smooth cutting will be problematic For cutting round workpieces or to meeting precise cutting requirement molding boa...

Page 16: ...A WILKINSON STAR LIMITED PRODUCT 12 16 ISSUE 1 JP 61 81 CUT 61 Order code JP 61 CUT 81 Order code JP 81 Wilkinson Star Limited ...

Reviews: