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maintenance instructions

Model SHC 140, 165, 165B, 165G, 165GT and 205

page 19 of 20

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926

UNITED STATES OF AMERICA E--MAIL.

[email protected]

TEL. 860-347-7271

FAX. 860-347-6978

WWW.

jarvisproducts.com

JARVIS

6207016::::.

10.7 Replace the o--rings (items 142 and 145) with

new ones from seal kit and apply a liberal coat
of

Jarvis

1315 White Grease

to the o--rings and

drive shaft.

10.8 Install internal retaining ring (item 147).
10.9 Install new seal cartridge (items 142--147) and

internal retaining ring (item 141) into the motor.

10.10 Reassemble the motor to the gear housing, re-

versing procedures outlined in section 7, steps
7.1--7.3.

11 DRIVE SHAFT SEAL REPLACEMENT -- New

Style:

Note: Hydraulic repair kit 3035093 should be available
before disassembling motor.

11.1 Disassemble motor as described in section 12,

steps 12.1--12.8.

11.2 Remove bearing retaining ring (item 178).
11.3 Slide drive shaft (item 175) with ball bearings

(items 176) from motor front housing (item
169).

11.4 Remove external retaining ring (item 177) and

ball bearings (item 176) from drive shaft (item
175). Inspect and replace if necessary.

11.5 Remove internal retaining ring (item 174).
11.6 Remove seal housing (item 172) with o--ring

(item 173), seal (item 171) and seal retaining
washer (item 170).

11.7 Discard items 152, 171--174 and 178. Replace-

ments are included in repair kit 3035093.

11.8 Reassemble o--ring (item 173) onto seal hous-

ing (item 172).

11.9 Assemble internal retaining ring (item 174), seal

housing (item 172) with o--ring (item 173), seal
(item 171) and seal retaining washer (item 170)
onto drive shaft (item 175).

11.10 Apply a liberal coat of

Jarvis

1315 White

Grease

to all seals, o--rings and drive shaft.

11.11 Gently insert drive shaft and components as-

sembled above into motor front housing (item
169).

11.12 Insert external retaining ring (item 174) into

groove in motor front housing (item 169).

11.13 Reinstall ball bearings (items 176), external re-

taining ring (item 177) and bearing retaining
ring (item 178).

11.14 Reassemble the motor to the gear housing, re-

versing procedures outlined in section 7, steps
7.1--7.3.

12 HYDRAULIC MOTOR DISASSEMBLY:

Note: Cleanliness of the maintenance work area should
be maintained whenever performing any work on the
tool. Due to the exacting nature of the tolerances in a hy-
draulic motor, extra vigilance must be observed. Even
a small amount of foreign matter can cause immediate
failure, or seriously degrade the motor’s performance
and shorten its life. Inspect all parts for dirt or dust prior
to installation and keep them covered with a lint--free
cloth when not working on them.

Note: Never place the motor or any of its components in
a vise. Deformation will occur.

Old and New Style Motors

12.1 Separate the gear housing (item 21, 50 or 99) and

motor assembly as outlined in section 7, steps
7.1--7.3.

12.2 Remove the two screws (item 32) and remove

the motor adapter plate (item 29, 52 or 121).

12.3 Remove the four screws (item 67 or 184) and re-

move the hydraulic manifold assembly (items
59--65 or 71--73, 134 and 185--188).

12.4 Remove the four screws (item 179) and separate

the manifold plate (item 163) from the motor.

12.5 Remove the four screws (item 162).

12.6 Gently pull the rear motor housing (item 161 or

164) from the motor.

12.7 Gently remove the motor center plate (item

157).

Be careful not to scratch the bores of the

center plate on the hydraulic gear teeth.

12.8 Remove the two gears (item 156 or 166), the key

(item 154 or 168) and idler shaft (item 155 or
167).

Old Style Motor

12.9 Remove and disassemble the seal cartridge as

outlined in section 10, step 10.3--10.5.

12.10 Remove the drive shaft and bearing assembly

(items 148--150). Remove the retaining ring
(item 150) from the drive shaft (item 148) and
press the drive shaft from the bearing (item 149).

Summary of Contents for SHC 140

Page 1: ...83 Hydr Power Unit Single Trigger 460V 60Hz 4027271 Hydr Power Unit Single Trigger 440 220V 50Hz 4027274 Hydr Power Unit Dual Trigger 460V 60Hz 4027273 Hydr Power Unit Dual Trigger 440 220V 50Hz 40272...

Page 2: ...rful This fact should be obvious to your employees but you must emphasize it to them 4 Ensure that employees wear eye protection in accordance with OSHA s eye and face protection re quirements 29 CFR...

Page 3: ...the cutting path of the tool when it is connected to a power supply 7 Always use both hands when starting and operating the tool to avoid the risk of possible kick back or recoil Continue holding the...

Page 4: ...Gear Housing LH with items 20 and 22 3016304 Housing Gear Assy RH 3016319 Housing Gear Assy LH items 10 11 and 13 27 ITEM PART NO PART NAME QTY 22 1021373 Needle Bearing 1 23 1026170 Pinion Gear RH 1...

Page 5: ...d Slotted Screw 2 56 1032494 Rub Plate 1 57 1029028 Spacer 2 58 1033017 Depth Gage Index 1 59 1024149 Trigger Guard 1 60 1055755 Hex Head Screw 2 61 1018131 Trigger Lever 1 62 1019224 Handle 1 63 1055...

Page 6: ...1 89 1036206 Hanger Bushing 1 ITEM PART NO PART NAME QTY 90 1021471 Ball Bearing 1 91 1026251 Crown Gear with item 93 1 92 1029420 Spacer 1 93 1010522 Dowel Pin 1 94 1021470 Ball Bearing 1 95 1014194...

Page 7: ...32645 Adapter Plate 1 122 1061670 Blue Tubing 2 feet 1 123 1061457 Yellow Tubing 6 feet 1 124 1051313 Y Fitting 1 125 1071150 Blue Tubing 4 feet 1 126 1071226 Yellow Tubing 8 feet 1 127 1051263 Elbow...

Page 8: ...r Rear Hsg Assy LH with items 159 and 165 165 1021498 Needle Bearing 4 166 1026279 Gear 2 167 1020405 Idler Shaft 1 ITEM PART NO PART NAME QTY 168 1030099 Key 1 169 3016516 Motor Front Hsg Assy RH 1 3...

Page 9: ...sure Filter Assy 1 1034105 High Pressure Filter Element 11 3008650 Hydraulic Gear Pump 1 12 1050515 Adapter Elbow 1 13 1025008 Hydraulic Pressure Gage 1 14 1034013 Oil Breather Filler Cap 1 15 1034064...

Page 10: ...ap Screw 4 13 pg 10 or 11 Control Box Assembly 1 14 1022120 Sub Plate with item 18 1 15 1050462 Hex Nipple 4 inch 1 16 1050090 Hex Nipple 2 inch 1 17 1050126 Pipe Elbow 2 18 1022119 Cartridge Relief V...

Page 11: ...1051065 Actuator 1 21 1005059 Push Button Switch 1 22 1016347 Control Box Enclosure 1 23 1063011 Electrical Relay 1 24 1063079 Wire Ring Terminal 2 25 1017085 Electrical Danger Label 1 ITEM PART NO PA...

Page 12: ...OF AMERICA E MAIL sales jarvisproducts com TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6207016 Figure 1 Hose Connection Diagram Single Trigger Control Box Assembly Factory Installe...

Page 13: ...roducts com TEL 860 347 7271 FAX 860 347 6978 WWW jarvisproducts com JARVIS 6207016 Figure 2 Hose Connection Diagram Dual Triggers Control Box Assembly Factory Installed on Hydraulic Power Unit Contro...

Page 14: ...REPAIRS OR MAINTENANCE ALL WIRING MUST BE DONE IN ACCORDANCE WITH NATIONAL STATE AND LOCAL ELECTRICAL CODES RefertoFigure1or2onpage12or13asaguideforcon necting the air and hydraulic hoses 1 Install th...

Page 15: ...p isset to a maximumrelief pressureof 2000psi Dur ing operation the pressure gage item 13 Figure H page9 willonly showthe pressurerequired tomake thecut Thepressuregageshouldreadapproximate ly 300 psi...

Page 16: ...toolshouldnotstart Repeatthispro cedurereversingthetriggers Depressbothtrig gers simultaneously within one half second of each other and the tool should start With the tool running release one trigger...

Page 17: ...Screw Blade Retaining Washer Lip 5 BLADE SCRAPER REMOVAL SHC 165G and SHC 165GT 5 1 Remove hex head screws item 75 adjustable studs item 76 and blade scraper item 77 or 105 5 2 Inspect all parts for w...

Page 18: ...er smarkings Note Pressing the unmarked and unhardened lip will deform and damage the bearing 8 1 2 Wheninstallinginternalretainingring item 27 make sure that the beveled edge faces away from gear hou...

Page 19: ...bove into motor front housing item 169 11 12 Insert external retaining ring item 174 into groove in motor front housing item 169 11 13 Reinstall ball bearings items 176 external re taining ring item 1...

Page 20: ...175 can be pressed out through the gear head side of the front motor housing item 151 or 169 Jarvis tool 8039140 is avail able See Figure 4 on page 18 12 14 Inspect all parts for wear and replace as...

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