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janitza Prophi, Operating Instructions Manual

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janitza Prophi Operating Instructions Manual Download Page 16

Page 16

Reactive Power Controller

= Key 1

= Key 2

= Key 3

Service

If certain questions appear, which are not mentioned in
this handbook, please call us directly.
To  be  able  to  support  you,  we  require  the  following
information:

- Device description (see type plate),
- Serial number (see type plate),
- Software Release,
- Measurement and supply voltage and
- Exact description of the error.

You can reach us:
Monday to Thursday from 07:00 to 15:00
and on Friday from

07:00 to 12:00

Janitza electronics GmbH
Vor dem Polstück 1
D-35633 Lahnau
Support:

Tel.

(0 64 41) 9642-22

Fax

(0 64 41) 9642-30

e-mail: [email protected]

Summary of Contents for Prophi

Page 1: ...ting instructions Brief instructions see last page D Peak value Fix stages Password Capacitive Required capacitive power Cosinus Inductive Automatic mode Harmonics Manual mode Target cos phi1 Target c...

Page 2: ...se 43 Serial number 43 Serial interface Option 44 Device address 44 Transmission protocol 44 Baud rate 45 Modbus RTU 45 Profibus DP V0 45 Table Modbus 46 Table Profibus 47 Contents Receipt Control 4 M...

Page 3: ...e re produced or duplicated without the written permission of the author Any contraventions are punishable and will be prosecuted with all legal means No liability can be taken for the faultless condi...

Page 4: ...ns for the reactive power control ler Prophi are listed Hints for usage Safe and failure free operation can only be granted when the device is operated according to this manual This device may be put...

Page 5: ...ing installation via a separation switch or power switch and an overcurrent protection 6 3A The current measurement is carried out via a 5A or 1A current transformer in one outer conductor The relay o...

Page 6: ...f the switching period Net return After net return the set discharge time runs for the relay outputs The transistor outputs do not mention the discharge time Funktional description Measurement The mea...

Page 7: ...r factor controller with measurement and supply voltage L2 L3 12 relais outputs target cos phi changeover and alarm output Prophi Diagr Connection example power factor controller with measurement and...

Page 8: ...r net return according to the programmed times If the third outer conductor is missing this will not be recognized by the reactive power controller If the con tactors are supplied by this outer conduc...

Page 9: ...rent measurement If Prophi is connected to a sum current transformer the total transformation ratio must be programmed Attention For unequal load of the outer conductors the current should be measured...

Page 10: ...L L siehe Typenschild see type label 5 1 A L1 L2 L3 PE k l 2 10A Verbraucher Consumer k l L2 L3 Diagr Connection of measurement and supply voltage L1 N and current transformer If the measurement and s...

Page 11: ...rophi must decrease to 0A Examples for the setting of the current transformer Example 1 Current transformer 200A 5A Set Prophi to 40 Example 2 Current transformer 500A 1A Set Prophi to 500 Example 3 S...

Page 12: ...switch off the capacitor stages in manual mode The inductive reactive power is increased by the power of the respective capacitor stage Possibility of errors The outputs do not switch Relay output de...

Page 13: ...s active cos ind 1 2 3 2 2 2 2 2 Actual cos phi mean value Diagr Connection diagram target cos phi changeover 85 250V AC 15 16 1 2 Prophi Alarm output The alarm relay attracts in undisturbed operation...

Page 14: ...ted and twisted cable To achieve a sufficient protec tion result the shielding must be connected at both ends extensively to the housing or parts of the cabinet Cable specifications The maximum cable...

Page 15: ...are faulty The measurement and operating voltage is exceeded by more than 10 Current measurement in wrong phase L1 and L3 are exchanged The device is defective Remedy Please check measurement and sup...

Page 16: ...he following information Device description see type plate Serial number see type plate Software Release Measurement and supply voltage and Exact description of the error You can reach us Monday to Th...

Page 17: ...mode Automatic mode is marked by the symbol In automatic mode there is the switching condition of capacitive stages the actual value of cos phi indicated Connection and disconnection of capacitive st...

Page 18: ...ues Programming Menue 2 seconds short long long short short Programming Menue Programming Menue Programming Menue Confirm selection Select number Select number short value 10 long value 10 short numbe...

Page 19: ...ed number flashes Change the selected number by pressing key 3 Target cos phi1 is active 1 1 1 1 1 Standard programming In the standard programming the settings needed fre quently are carried out such...

Page 20: ...set on the device Example 2 Current transformer 200A 1A The current transformer ratio is calculated to 200A 1A 200 A ratio of 200 must be set on the device Example 3 Sum current transformer Transforme...

Page 21: ...a capacitor stage must cause a change of current of at least 50mA at current input The stage power of the stage to be learned must be bigger than 1 of the measuring range of the control ler Attention...

Page 22: ...r stage can be calculated from the first stage and the corresponding stage ratio Ratio 0var 9999kvar Example 1 Power of the first capacitor stage 10kvar Stage ratio 1 1 1 1 1 All following stages have...

Page 23: ...smaller numbers are always the relay outputs The relay outputs in mixed operation are programmed in the menu of standard programming and the transis tor outputs are programmed in the menu of expanded...

Page 24: ...cation stage power Here the stage 7 is se lected by pressing key 2 Please confirm with key1 One digit for the stage power is flashing k VAr 1 Prog If this stage is engaged the required stage power mus...

Page 25: ...ded pro gramming those set tings are carried out which are required very rarely With key 3 you can change between the indications With key 1 the selected indication can be chosen for changing The foll...

Page 26: ...ected digit is flashing Change digit using key 3 Pressing key 1 you leave the programming mode and with key 3 you can continue leafing through the ex panded programming Disconnection pause The disconn...

Page 27: ...he energy sup plier Case b The generated real power is bigger than the demand Real power is supplied Case c The generated real power corresponds to the demand In all cases the required reactive power...

Page 28: ...programming for each stage In the standard programming the stage ratio 0 0 0 0 is indicated Setting range 0 var 9999kvar Example Programming stage power With key 3 you can leaf to the stage ratio in e...

Page 29: ...th number 1 1 and number 2 1 Programming number 2 Leaf to number 1 for voltage transformer ratio in ex panded programming using key 3 Change to number 2 with key 2 In this ex ample a value of 1 is ind...

Page 30: ...olds in of nominal voltage Threshold row number 1 2 3 4 5 6 7 8 9 10 3 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 5 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 7 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 9 1 2...

Page 31: ...ond at maximum Switching frequency 50 0Hz The time from a change in signal frequency till a switching of a transistor output takes a maximum of 20 ms The time between two switching s takes a maximum o...

Page 32: ...alue indication The error symbol Error remains within the measured value indications until the errors are not valid anymore 1 5 Error Low voltage Compensation power If other error messages appear afte...

Page 33: ...measuring current can be programmed in the range of 0 up to 28 of the rated current in 2 steps Example Selected threshold 10 10 of the rated current of 5A make 0 5A If the current of 0 5A is underscor...

Page 34: ...onfirmation and with key 3 you can continue leafing through the expanded programming Averaging time of reactive power The measured reactive power is summarized within the averaging time and the mean v...

Page 35: ...rol and additionally it is programmed as a fix stage or alarm output the ventilation control has priority m Prog Upper temperature limit Ventilation control Prog Upper temperature limit Ventilation co...

Page 36: ...h key 2 and change with key 3 Confirm selection with key 1 No digit is flashing Carry on in expanded programming with key 3 Example Programming of the lower temperature limit Go to upper tempe rature...

Page 37: ...g of the inner cabinet temper ature effected by power dissipation of con nected capacitor stages or too high outer tempera ture In that case also the Prophi controller is heated up and the inner tempe...

Page 38: ...on of reactive power CoS Indication of cos phi Prog Prog Example Selection of indication in manual mode Move to selection of the indication in manual mode with key 3 Confirm with key 1 The last select...

Page 39: ...n completed confirm password with key 1 No digit is flashing now The new password is active Prog Prog m Enter password If the programming is protected by a password you must enter this password to hav...

Page 40: ...t an optimal contrast for the whole temperature range the contrast of the indication is self adjusting for changes of the ambient temperature This correction is not indicated in the contrast setting P...

Page 41: ...y pressing key 3 If all ciphers are programmed correctly all ciphers dis appear in the indication and the manufacturer s pro gramming is loaded Prophi keeps working in automatic mode With the function...

Page 42: ...3 L1 N N L1 L2 N N L2 L1 k l 240 60 0 180 120 300 l k 60 240 180 0 300 120 L2 k l 120 300 240 60 0 180 l k 300 120 60 240 180 0 L3 k l 0 180 120 300 240 60 l k 180 0 300 120 60 240 Table 1 Correction...

Page 43: ...mber the software release The software release cannot be changed by the user Serial number Each device has its own unchangeable 8 digit serial number The serial number is laid down in two pic tures Pr...

Page 44: ...Change digit with key 3 Confirming key 1 for about 2 seconds the changes are saved and Prophi keeps working in automatic mode Transmission protocol For the connection of Prophi to an existing field bu...

Page 45: ...SD file is specific for the device Here the trans mission parameters and the kind of measured data are determined The GSD file for Prophi with option In terface belongs to the contents of delivery Whi...

Page 46: ...000 000 Switchings K12 1056 r unsigned long Connect time K1 1060 r unsigned long Total connection time per capacitor stage in Connect time K2 1064 r unsigned long seconds 0 4 200 000 000 Connect time...

Page 47: ...K12 Bit 12 Alarm output Alarm outputs 10 word Bit 0 Low voltage Bit 1 Over voltage Bit 2 Current too low Bit 3 Current too high Bit 4 Insufficient capacitor power Bit 5 Supply of real power Bit 6 Harm...

Page 48: ...Peak value Real power peak value V Net frequency peak value kW k VAr cap Qc Required compensation power A 1 1 capacitor stage current 2 capacitor stage current A 2 12 capacitor stage current A 12 Act...

Page 49: ...k VAr cap 1 Capacitor stage tot connection time Apparent power peak value k VA 2 Capacitor stage tot connection time h 1 12 Capacitor stage tot connection time h 12 h 2 Diagr Measured value indication...

Page 50: ...r Standard programming Target cos phi1 Target cos phi2 Current transformer ratio k Stage power of the first stage k VAr Stage ratio Number of switching outputs Prog Delete peak values Expanded program...

Page 51: ...rog Alarm message min measured current Error Prog Alarm message compensation power W Error Prog Alarm message supply of real power A Error Prog Alarm message max measured current Choke degree 3 capaci...

Page 52: ...ation Prog Display in manual mode Prog Ventilator control upper temperature limit VAr h Prog Averaging time for mean value cos phi VAr s Prog Averaging time for reactive power Prog Ventilator control...

Page 53: ...aging time of reactive power 0 1 0 5 1 0 5 0 10 0 30 0 60 0Sek 60 00 Sec Averaging time for mean value cos phi 0 25 0 50 1 00 2 00 12 00 24 00h 24 00 h Ventilator control Upper temperature limit 0 99...

Page 54: ...06 switchings Electrical life expectancy 7x106 switchings Load 200VA cosphi 0 4 transistor outputs Switching voltage 15 30VDC Switching current max 50mA Max switching frequency 10Hz Measurement Measur...

Page 55: ...tive Power Controller Key 1 Key 2 Key 3 Back Side Side view 144 x 144 136 x 136 10200220 49 4 158 10200220 144 x 144 136 x 136 10200730a 49 4 158 10200730b Dimension sketch for devices with option RS4...

Page 56: ...re 2 Sec 5 x k VAr Stage power Stage ratio 1 1 Number of stages Select automatic mode Select stage ratio Select digit Change digit Save and go to automatic mode Select automatic mode Select number of...

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