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Page 18

FloPro Series Pumps Installation and Operation Manual

5. 

Turn the backplate o-ring side up and insert the 
new ceramic seal side into the backplate. Use 
great care to press the seal in squarely with your 
fingers. The ceramic is easily damaged and must 
be pressed in using only your fingers or soft tools. 
Do not use any lubricant other than water and soap 
solution.

6. 

Install the backplate following the steps in

 

Section 6.2.3, Impeller Replacement

.

7. 

Install the motor following the steps in

 Section 

6.2.5, Motor Replacement

.

6.2.5 Motor Replacement

                         CAUTION

To ensure continued safety and reliable operation, 
Zodiac Pool Systems, Inc. requires that you replace 
the motor with a motor that has the identical HP 
rating and service factor (Zodiac Pool Systems, Inc. 
approved only).

 WARNING

To avoid the risk of property damage, severe personal 
injury, or death, turn off the pump and switch off the 
circuit breaker to the pump motor before beginning 
this procedure. 

1. 

To disassemble the pump housing from the motor, 
follow steps 1 through 8 in 

Section 6.2.2, Impeller 

Removal

.

2. 

Remove the four (4) screws on the main cover and 
remove the main cover. 

3. 

Place the backplate motor assembly o-ring side 
down and unscrew the four (4) 9/16" screws and 
remove the motor. 

NOTE  Before removing the backplate, note the 

alignment of the backplate to the motor. See 

Figure 14.

4. 

If installing a new motor, remove the protective 
plastic cap from the motor shaft. Place the motor 
on the backplate so that the opening in the motor 
faces the bottom of the backplate. The starting 
capacitor on the motor should be at the 
12 o’clock position. 

5. 

Replace the four (4) bolts and washers holding the 
backplate to the motor. 

6. 

To reassemble the pump after replacing the 
motor, follow steps 1 through 13 of 

Section 6.2.3, 

Impeller Replacement

.

NOTE  Zodiac Pool Systems, Inc. recommends 

replacing the mechanical seal at the same time 

that you replace the motor. See 

Section 6.2.4, 

Mechanical Seal Replacement,

 for details.

Bolts and
Washers (4)

Backplate

Motor

Starting
Capacitor

Figure 14.   Backplate Assembly

Summary of Contents for FHPM FloPro Series

Page 1: ...d exactly Improper installation and or operation can create dangerous electrical hazards which can cause high voltages to run through the electrical system possibly causing death serious injury or pro...

Page 2: ......

Page 3: ...ing 11 Section 4 Operation 12 4 1 Start up 12 Section 5 Service and Maintenance 13 5 1 Routine Maintenance 13 5 2 Winterizing the Pump 13 Section 6 Troubleshooting and Repair 14 6 1 Troubleshooting 14...

Page 4: ...do not attempt to change the backwash multiport slide or full flow valve position with the pump running WARNING Jandy Pumps are powered by a high voltage electric motor and must be installed by a lic...

Page 5: ...CAUTION Do not start pump dry Running the pump dry for any length of time will cause severe damage and will void the warranty WARNING To minimize the risk of severe injury or death the filter and or p...

Page 6: ...ndent shutoff or isolation of each drain See Figure 1 on page 7 More than one 1 pump can be connected to a single suction line as long as the requirements above are met Water Velocity The maximum wate...

Page 7: ...valves between Tee and Main Drains Listed certified to the latest published version of ANSI ASME A112 19 8 Anti entrapment Cover Grate or Suction Fitting screw fastened to Main Drain Sump Listed certi...

Page 8: ...cation 1 Zodiac Pool Systems Inc recommends installing the pump within 1 foot above water level The pump should not be elevated more than a few feet above the water level of the pool A check valve is...

Page 9: ...Base on Equipment Pad X X Cut spacers at X Figure 4 Cut Sets of Spacers Out of Base Figure 5 Snap Spacers into Place 9 1 8 14 1 8 Figure 6 Place FHP with Base and Spacers on Equipment Pad 3 1 3 2 Pen...

Page 10: ...ility of leaks at threaded adapters 4 The FHP Pump must be connected to at least two 2 main drains suction outlets for each pool pump suction line Each drain must be provided with covers that are list...

Page 11: ...r In Canada No 6 AWG or larger must be used If the pump is installed within 5 feet of the inside walls of the swimming pool spa or hot tub the motor frame must be bonded to all metal parts of the swim...

Page 12: ...d motor and will void the warranty If this is a new pool installation make sure all piping is clear of construction debris and has been properly pressure tested Check the filter for proper installatio...

Page 13: ...ports Hand tighten the lid to make an air tight seal Do not use any tools to tighten the lid 7 Verify that all valves have been returned to the proper position for normal operation 8 Open the pressure...

Page 14: ...p Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o ri...

Page 15: ...r any debris Remove any debris found inside 4 Replace the basket and lid 5 Switch on the circuit breaker to the pump motor 6 Turn on the pump and see if the problem is solved 7 If the impeller is stil...

Page 16: ...he motor shaft Hand tighten the impeller until it is secure Install the impeller center screw into the center of the impeller and tighten using a No 2 Phillips screwdriver Do not overtighten Turn the...

Page 17: ...r middle two 2 then tighten the outer top and bottom four 4 to draw the backplate to the body in a even manner Once all the screws are snug torque in the same order to 10 foot pounds 9 If the pump is...

Page 18: ...efore beginning this procedure 1 To disassemble the pump housing from the motor follow steps 1 through 8 in Section 6 2 2 Impeller Removal 2 Remove the four 4 screws on the main cover and remove the m...

Page 19: ...rew w O ring Backplate O ring 1 0 1 0 2 R0479602 3 Impeller FHP Impeller Screw w O ring Backplate O ring 1 5 1 5 2 R0479603 3 Impeller FHP Impeller Screw w O ring Backplate O ring 2 0 2 0 2 R0479604 3...

Page 20: ...ies Pumps Installation and Operation Manual Figure 15 FHP Exploded View 7 2 Exploded View 1 1 qty 4 16 qty 4 2 qty 6 15 qty 6 2 2 5 3 4 6 11 qty 2 11 2 3 4 6 13 14 15 4 14 3 14 10 qty 2 8 12 7 4 14 qt...

Page 21: ...210 220 230 240 250 0 5 10 15 20 25 30 35 Total Dynamic Head Feet of Water FloPro FHPM 1 5 HP 3450 RPM FloPro FHPM 1 0 HP 3450 RPM FloPro FHPM 75 HP 3450 RPM FloPro FHPM 2 0 HP 1725 RPM FloPro FHPM 1...

Page 22: ...ons listed below Figures 2 3 and 6 on page 9 show drawings of these three 3 configurations 1 Without the FHP base 2 With the FHP base 3 With the FHP base and spacers The width of the FHP base with or...

Page 23: ...th Century Model Emerson Motor Technologies Model FHPM 0 75 B852 EB852 FHPM 1 0 B853 EB853 FHPM 1 5 B854 EB854 FHPM 2 0 B859 EB859 FHPM 2 5 B840 EB840 FHPM 1 0 2SPD B980 EB980 FHPM 1 5 2SPD B982 EB982...

Page 24: ...8 Chemical contamination of combustion air or improper use of sanitizing chemicals such as introducing sanitizing chemicals upstream of the heater and cleaner hose or through the skimmer 9 Overheating...

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