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Page 13

FloPro Series Pumps Installation and Operation Manual

Section 5. Service and Maintenance

5.1 Routine 

Maintenance

 WARNING

To avoid the risk of property damage, severe personal 
injury, and/or death, turn off the pump and switch off 
the circuit breaker to the pump motor before servicing 
the pump.

Inspect the pump basket for debris by looking 

through the clear pump lid. Remove any debris, because 
as debris accumulates, it will begin to block the flow 
of water through the pump. Keep the basket clean to 
improve the performance of the pump.

1. 

Turn off the power to the pump. If the pump is 
located below the water level, close the isolation 
valves on the suction and discharge sides of the 
pump to prevent backflow of water. 

2. 

Turn the lid’s locking ring counter-clockwise until 
‘START’ aligns with the ports. Carefully remove 
the lid.

                            CAUTION

A misaligned basket will cause the lid to be 
improperly seated, allowing an air leak, which could 
result in pump damage.

3. 

Lift the basket out of the pump. Dispose of all 
debris and thoroughly clean the basket, making 
sure all the holes are open. Using a garden hose, 
spray the basket from the outside to help clear the 
holes. Remove any remaining debris by hand.

4. 

Replace the basket in the pump by aligning the 
open section of the basket with the inlet pipe. If 
aligned properly, the basket will drop easily into 
place. 

Do not force it into place.

5. 

Remove the lid o-ring and remove debris around 
the lid o-ring seat, as this will cause air leaks into 
the system. Clean the lid o-ring and replace it.

6. 

Replace the lid with locking ring on the pump 
housing. Align ‘START’ with the ports and turn 
the lid’s locking ring clockwise until ‘LOCKED’ 
aligns with the ports. 

Hand-tighten 

the lid to make 

an air tight seal. 

Do not use any tools to tighten 

the lid.

7. 

Verify that all valves have been returned to the 
proper position for normal operation.

8. 

Open the pressure release valve on the filter, and 
make sure it is clean and ready for operation. 

9. 

Turn on the power to the pump. Once all the air 
has been evacuated from the filter, close the filter 
pressure release valve.

5.2 

Winterizing the Pump

                             CAUTION

The pump 

must

 be protected when freezing 

temperatures are expected. Allowing the pump 
to freeze will cause severe damage and void the 
warranty.

                            CAUTION

Do not use antifreeze solutions in the pool, 
spa, or hot tub systems!

 Antifreeze is highly toxic 

and may damage the circulation system. The only 
exception to this is Propylene Glycol. For more 
information, see your local pool/spa supply store or 
contact a qualified swimming pool service company.

1. Drain 

all

 water from the pump, system equipment, 

and piping.

2. 

Remove the two (2) drain plugs. Store the drain 
plugs in a safe location and reinstall them when 
the cold weather season is over. 

Do not lose the 

o-rings.

3. 

Keep the motor covered and dry. Do not cover it 
with plastic, as this will create condensation and 
this moisture will damage the pump. 

NOTE  To protect your pump, Zodiac Pool Systems, 

Inc. recommends having a qualified service 

technician or electrician properly disconnect 

the electrical wiring at the switch or junction 

box. Once the power is removed, the two (2) 

unions can be loosened and the pump stored 

indoors. For safety, and to prevent entry of 

contaminants, reinstall all conduit and terminal 

box covers.

4. 

When the system is reopened for operation, make 
sure all piping, valves, wiring, and equipment 
are in accordance with the manufacturer’s 
recommendations. Pay close attention to the filter 
and electrical connections.

5. 

The pump must be primed prior to starting; refer 
to 

Section 4.1, Start-up

.

Summary of Contents for FHPM FloPro Series

Page 1: ...d exactly Improper installation and or operation can create dangerous electrical hazards which can cause high voltages to run through the electrical system possibly causing death serious injury or pro...

Page 2: ......

Page 3: ...ing 11 Section 4 Operation 12 4 1 Start up 12 Section 5 Service and Maintenance 13 5 1 Routine Maintenance 13 5 2 Winterizing the Pump 13 Section 6 Troubleshooting and Repair 14 6 1 Troubleshooting 14...

Page 4: ...do not attempt to change the backwash multiport slide or full flow valve position with the pump running WARNING Jandy Pumps are powered by a high voltage electric motor and must be installed by a lic...

Page 5: ...CAUTION Do not start pump dry Running the pump dry for any length of time will cause severe damage and will void the warranty WARNING To minimize the risk of severe injury or death the filter and or p...

Page 6: ...ndent shutoff or isolation of each drain See Figure 1 on page 7 More than one 1 pump can be connected to a single suction line as long as the requirements above are met Water Velocity The maximum wate...

Page 7: ...valves between Tee and Main Drains Listed certified to the latest published version of ANSI ASME A112 19 8 Anti entrapment Cover Grate or Suction Fitting screw fastened to Main Drain Sump Listed certi...

Page 8: ...cation 1 Zodiac Pool Systems Inc recommends installing the pump within 1 foot above water level The pump should not be elevated more than a few feet above the water level of the pool A check valve is...

Page 9: ...Base on Equipment Pad X X Cut spacers at X Figure 4 Cut Sets of Spacers Out of Base Figure 5 Snap Spacers into Place 9 1 8 14 1 8 Figure 6 Place FHP with Base and Spacers on Equipment Pad 3 1 3 2 Pen...

Page 10: ...ility of leaks at threaded adapters 4 The FHP Pump must be connected to at least two 2 main drains suction outlets for each pool pump suction line Each drain must be provided with covers that are list...

Page 11: ...r In Canada No 6 AWG or larger must be used If the pump is installed within 5 feet of the inside walls of the swimming pool spa or hot tub the motor frame must be bonded to all metal parts of the swim...

Page 12: ...d motor and will void the warranty If this is a new pool installation make sure all piping is clear of construction debris and has been properly pressure tested Check the filter for proper installatio...

Page 13: ...ports Hand tighten the lid to make an air tight seal Do not use any tools to tighten the lid 7 Verify that all valves have been returned to the proper position for normal operation 8 Open the pressure...

Page 14: ...p Loosen both unions and slide the pump out of the way Remove clean and re install both union o rings Reposition the pump next to the piping and secure the union nuts to the pump With clean union o ri...

Page 15: ...r any debris Remove any debris found inside 4 Replace the basket and lid 5 Switch on the circuit breaker to the pump motor 6 Turn on the pump and see if the problem is solved 7 If the impeller is stil...

Page 16: ...he motor shaft Hand tighten the impeller until it is secure Install the impeller center screw into the center of the impeller and tighten using a No 2 Phillips screwdriver Do not overtighten Turn the...

Page 17: ...r middle two 2 then tighten the outer top and bottom four 4 to draw the backplate to the body in a even manner Once all the screws are snug torque in the same order to 10 foot pounds 9 If the pump is...

Page 18: ...efore beginning this procedure 1 To disassemble the pump housing from the motor follow steps 1 through 8 in Section 6 2 2 Impeller Removal 2 Remove the four 4 screws on the main cover and remove the m...

Page 19: ...rew w O ring Backplate O ring 1 0 1 0 2 R0479602 3 Impeller FHP Impeller Screw w O ring Backplate O ring 1 5 1 5 2 R0479603 3 Impeller FHP Impeller Screw w O ring Backplate O ring 2 0 2 0 2 R0479604 3...

Page 20: ...ies Pumps Installation and Operation Manual Figure 15 FHP Exploded View 7 2 Exploded View 1 1 qty 4 16 qty 4 2 qty 6 15 qty 6 2 2 5 3 4 6 11 qty 2 11 2 3 4 6 13 14 15 4 14 3 14 10 qty 2 8 12 7 4 14 qt...

Page 21: ...210 220 230 240 250 0 5 10 15 20 25 30 35 Total Dynamic Head Feet of Water FloPro FHPM 1 5 HP 3450 RPM FloPro FHPM 1 0 HP 3450 RPM FloPro FHPM 75 HP 3450 RPM FloPro FHPM 2 0 HP 1725 RPM FloPro FHPM 1...

Page 22: ...ons listed below Figures 2 3 and 6 on page 9 show drawings of these three 3 configurations 1 Without the FHP base 2 With the FHP base 3 With the FHP base and spacers The width of the FHP base with or...

Page 23: ...th Century Model Emerson Motor Technologies Model FHPM 0 75 B852 EB852 FHPM 1 0 B853 EB853 FHPM 1 5 B854 EB854 FHPM 2 0 B859 EB859 FHPM 2 5 B840 EB840 FHPM 1 0 2SPD B980 EB980 FHPM 1 5 2SPD B982 EB982...

Page 24: ...8 Chemical contamination of combustion air or improper use of sanitizing chemicals such as introducing sanitizing chemicals upstream of the heater and cleaner hose or through the skimmer 9 Overheating...

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