J&M 1000 Setup Manual Download Page 3

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Endcap Assembly

Assemble endcap at the ground level . Attach the endplate to the endcap using 1/4” x 1/2” serrated flange hex

bolts and 1/4” serrated flange hex nuts .

Tighten the hardware once finished.

Rear Endplate

Rear Endcap

1/4” x 1/2” SF Hex Bolts

NOTE: Before beginning assembly, read the grain carts operator’s manual and comply with all safety rules and

operation procedures.

1/4” SF Hex Nut

Summary of Contents for 1000

Page 1: ...J M Manufacturing Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com Rev 11 13 2018 Roll Tarp S E T U P M A N U A L ALL MODELS Grain Cart ...

Page 2: ...Tube 13 Installing Roll Tarp Stops 13 Installing Pop Rivets on 1 1 4 Roll Tarp Tube 14 Installing the Crank Handle 15 Tarp Rope Electric Roll Tarp 17 Removing Parts if previously equipped 17 Electric Roll Tarp Mount 18 Attaching Electric Roll Tarp Arm and Motor 18 Harness Installation 19 Switchboard 20 Wiring Schematic 21 Aligning the Tarp Troubleshooting Repair Parts List 22 23 Repair Parts for M...

Page 3: ...1 4 x 1 2 serrated flange hex bolts and 1 4 serrated flange hex nuts Tighten the hardware once finished Rear Endplate Rear Endcap 1 4 x 1 2 SF Hex Bolts NOTE Before beginning assembly read the grain carts operator s manual and comply with all safety rules and operation procedures 1 4 SF Hex Nut ...

Page 4: ...22 to 1522 Leaner Rear Runner Drag Cart Series Place the hanger bracket with the four hole pattern positioned at the top in the center of the rear wall on the cart Keep the hanger bracket as low as possible on the rear wall Mark the four holes then drill with a 7 16 bit See figure bellow for specific model For 1312 1326 and 1522 models the spring return in the rear of the cart will obstruct where ...

Page 5: ...brace Tighten the hardware once installed Next install the hanger bracket hook and the rubber flap Use a M12 1 75 x 50 Gr8 8YZ hex bolt and a M12 1 75 Gr8 8YZ nylon lock ing hex nut to attach the hook and flap to the hanger bracket Tighten the hardware once installed Note Make sure that hanger bracket hook is facing towards the cart when installed Center the tightening lip from the front to the re...

Page 6: ...with a 1 4 x 1 2 hex bolt and serrated flange nut Now drill the remaining holes for the rear endcap All the holes that need drilled run horizontally with the hole that was just drilled NOTE While drilling pull up on the front of the endcap so the faceplate will lie parallel with the rear grain cart wall Sideboard Corner Note While drilling pull up on the front of the endcap so the faceplate will l...

Page 7: ...ould be placed onto the nearest crossbrace which is welded to the shell body The hole should be located somewhere between the middle of the endcap and the inside of the endcap To accomodate for height adjustment two braces will be used to support the endcap Use the combination that raises the inside lip of the endcap 1 above the outside edge of the endcap Use 3 8 x 1 serrated flange hex bolts and ...

Page 8: ...he bolt Now go to the other end of the endcap and repeat the same procedure Now place 3 3 8 J bolts into the three holes closest to the auger side in the rear endcap Fasten the J bolts with 3 3 8 locknuts Use the plastic 3 8 ribbed push in rivet to plug the remaining hole Leaner carts use four J bolts and wont require a ribbed push in rivet Rear of Cart Opposite Auger Side Auger Side J Bolts Lock ...

Page 9: ...p is centered and there are no holes visible through your lip lock and sideboard holes will need to be drilled wherever there are slots in the lip lock Use a 1 4 drill bit to accomplish this Now make sure that all of the tarp bows are perpendicular to the auger side of the cart and drill 1 4 holes through the sideboards This should only be the case on later model grain carts Installing Tarp Bows I...

Page 10: ...ure that the base of the clip bears on the live end of the rope and the U of the bolt bears on the dead end Place the loop into the J bolt Use a vise grip to pull on the cable Pull the cable tight To remove all slack from the cable aggres sively tap the cable while applying tension with the vise grips Then tighten the cable clamp Once the clamps are tightened tighten the J bolts Insert a wrench in...

Page 11: ...d and that the spring return is not hindered by any part of the cart The exception to this rule is the 32 series cart They have the spring return lined up with top of the cart Use a 1 4 drill bit to make your first hole Then fasten the spring return to the cart using 1 4 x 3 self tapping screws Next drill through the remaining holes and insert the self tapping screws Repeat process for back side o...

Page 12: ...be Slide the cable spool into the front end of the 1 1 4 square roll tube Line up the holes in the cable spool with the holes in the 1 1 4 square roll tube and insert the roll pin Front of Cart Feed the 1 square tie down tube through the auger side tarp end On the front of the grain cart measure 3 from the end of the tube This is where the canvas tarp should stop Now measure 3 4 on the canvas tarp...

Page 13: ...er side Drill a 1 4 hole through the tube and side wall approximately 18 to 24 in from the corner of the cart Then re drill the hole with a 7 16 bit Place a 3 8 x 2 bolt through the roll tarp stop 1 square tie down tube and grain cart sidewall Fasten with a 3 8 serrated flange nut Now repeat this process at the front of the cart For the center hole slightly lift the 1 square tie down tube approxim...

Page 14: ...roll pipe Use 2 3 8 x 2 hex bolts along with 2 3 8 lock nuts Attach the crank handle to the universal joint Install the crank handle using 1 1 4 x 2 1 2 bolt and 1 1 4 locknut The universal joint may be pre assembled to the crank handle NOTE If you are installing the optional Electric Roll Tarp go to top of the next page Check for proper function of the of the Roll Tarp Auger Side Opposite Auger S...

Page 15: ...to attach bracket to the cart See Pictures 1 2 Roll the tarp all the way up Drape rope completely across the cart Pull the rope to eliminate slack then let hang so that rope is not too tight and aligned right behind endcap lip See Picture 3 Mark bracket where rope ends and fasten bracket to cart with 1 4 x 1 1 2 self tapping screws The process below is to be completed at the front and back ends of...

Page 16: ...16 Installing Electric Roll Tarp ...

Page 17: ...remove the hanger bracket from the grain cart Install the bolts back into their original holes Keep the hanger bracket Place the electric roll tarp mount in the middle of rear slope as far up as it can go Mark and drill 6 7 16 holes Attach the mount to the grain cart using 6 3 8 x 1 serrated flange hex nuts and bolts Tighten hardware once installed Electric Roll Tarp Mount Removing Parts if previo...

Page 18: ...ews and attach the motor to the roll tube Once the motor is attached drill a 3 8 hole through the spline using the hole in the motor shaft as a guide Fasten the motor to the roll tube using a 5 16 x 2 hex bolt and a 5 16 locknut Tighten hardware once finished Drill 3 8 hole through spline Harness Installation Route the two wires coming from the electric tarp arm to the front leg Drill holes accord...

Page 19: ...nt using a 1 x 1 4 hex bolt and 1 4 serrated flange hex nut Attach the 35 amp breaker with 2 8 32 x 5 8 phillips pan head bolts Using 2 10 24 x 1 slotted hex head bolt and 2 10 24 serrated flange hex nuts attach the 20 amp breaker and snap the 12V to 12V battery charger into the bracket Now install the assembled mounting bracket using 2 1 4 x 3 1 2 hex bolts 2 1 4 locking hex nuts and 2 2 black sp...

Page 20: ...ng Harness M1 M1 M2 M2 B B S2 S1 CLOSE OPEN RAISE LOWER TOW CHARGER 2024 07 35 A BLACK YELLOW YELLOW BLACK RED RED BLACK BLACK RED RED RED BLACK GREEN BLUE BLACK YELLOW BLACK 20 A Gold Terminal 35 A OPEN CLOSE LOWER RAISE ...

Page 21: ...the same position as Figure 3 4 Now insert a 5 section of 1 8 self adhesive rubber into the rear end of the roll tube Figure 4 5 Repeat steps 1 4 until the tarp rolls correctly NOTE If the tarp is not rolling in the right direction when the open close buttons are pushed switch the black and yellow wires that are connected to M1 and M2 of the motor Figure 1 Figure 2 Figure 3 Figure 4 Correct Incorr...

Page 22: ...22 Repair Parts ...

Page 23: ...195 Roll Tube for DSR 875 812 GC24t 1 JM0048406 31 1 1 4 x 267 Roll Tube for DSR 1000 1151 1012 1222 JM0048408 31 1 1 4 x 309 Roll Tube for DSR 1326 1401 1312 1412 1522 JM0048404 31 1 1 4 x 277 Roll Tube for DSR 1132 1432 JM0048577 31 1 1 4 x 364 Roll Tube for DSR 1832 2032 2332 JM0048613 32 1 8 Cable Clamp JM0001514 33 1 4 20 x 3 4 Gr5 Z Hex Bolt JM0001507 34 Tightening Lip x 144 525 JM0012670 34...

Page 24: ... 1 1 1 4 Flange Nuts 70 70 70 110 114 1 4 x 1 2 SF Bolt 26 26 26 26 26 1 4 Locknut 1 1 1 1 1 1 4 x 2 1 2 Bolt 1 1 1 1 1 1 4 x 3 4 Bolt 44 44 44 84 88 3 8 SF Nuts 15 15 15 15 41 3 8 x 1 SF Bolts 12 12 12 12 38 3 8 16 x 1 1 2 Gr5 Z Hex Bolt 2 2 2 2 2 3 8 x 2 Bolts 3 3 3 3 3 3 8 Locknuts 3 3 3 3 3 1 2 Locknuts 1 1 1 1 1 1 2 x 1 1 4 Bolts 1 1 1 1 1 3 16 Cable Clamp 6 6 6 6 6 Universal Joint 1 1 1 1 1 ...

Page 25: ...nt Hanger Bracket Hook 1 1 1 1 1 1 4 Flange Nuts 70 110 114 80 84 1 4 x 1 2 SF Bolt 26 26 26 44 44 1 4 Locknut 1 1 1 1 1 1 4 x 2 1 2 Bolt 1 1 1 1 1 1 4 x 3 4 Bolt 44 84 88 36 40 3 8 SF Nuts 15 15 41 15 41 3 8 x 1 SF Bolts 12 12 38 12 38 3 8 16 x 1 1 2 Gr5 Z Hex Bolt 2 2 2 2 2 3 8 x 2 Bolts 3 3 3 3 3 3 8 Locknuts 3 3 3 4 4 1 2 Locknuts 1 1 1 1 1 1 2 x 1 1 4 Bolts 1 1 1 1 1 3 16 Cable Clamp 6 6 6 8 ...

Page 26: ...cket 29 29 Hanger Bracket Hook 1 1 1 4 Flange Nuts 1 4 x 1 2 SF Bolt 1 4 Locknut 1 1 1 4 x 2 1 2 Bolt 1 1 1 4 x 3 4 Bolt 3 8 SF Nuts 3 8 x 1 SF Bolts 3 8 16 x 1 1 2 Gr5 Z Hex Bolt 3 8 x 2 Bolts 3 8 Locknuts 1 2 Locknuts 1 1 1 2 x 1 1 4 Bolts 1 1 3 16 Cable Clamp Universal Joint 1 4 Drive Rivet 1 4 x 3 4 Self Tapping Screw 20 20 1 4 x 1 1 2 Self Tapping Screw 8 8 Yellow Rubber Cap 1 1 Rubber Flap 1...

Page 27: ... Pivot Pin 3 spring knuckle pivot pin for SS arm No face Plate JM0022164 13 Bushing Axle Stabilizer for 1 75 Axle Adapter JM0022100 14 Pivot Tube Raw 26 1 4 Upper w SD Mount No T Bushings JM0022103 15 Bushing 1 1 4 Poly T Bushing for Pivot Pin JM0022160 16 Plate Knuckle Pin Plate w o Pin Double Ended Al JM0022163 17 Bolt 1 2 x 1 1 2 Button Head Bolt JM0022140 18 Pivot Tube Raw Base Tube for top Mo...

Page 28: ...0027061 4 Electric Roll Tarp Switch Mount JM0040671 5 RF Module JM0027059 6 Reversing Relay JM0022088 7 20 Amp Auto Reset Breaker JM0022133 8 Wire 8 Gage Jumper w 3 8 Ring Terminals 16 JM0027589 9 Wire 8 Gauge Jumper with 1 3 8 and 1 1 4 Terminal 16 JM0027590 10 Wire 8 Gauge Jumper with 1 3 8 and 1 1 4 Terminal 9 JM0027591 11 Wire 8 Gauge Jumper with 2 1 4 Terminal 9 JM0027592 ...

Page 29: ...29 ...

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J&M 1000, Setup Manual

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