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Jancy Engineering Slugger USA5, Operator'S Manual

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Jancy Engineering Slugger USA5 Operator'S Manual Download Page 13

machine

 

and

 

arbor

 

parts

 

lists

13

 

item

 

description

 

part

 # 

qty

  1 

MOTOR ASSEMBLY, 120V 

04600R 

1

   

MOTOR ASSEMBLY, 220V 

04602R 

  2 

PIPE HANDLE 

0010224 

1

  3 

CHIP GUARD ASSEMBLY 

0151570 

1

  4 

ARBOR ASSEMBLY 

0151441 

1

  5 

DRILL FRAME 

04700R 

1

  6 

1/4" ID X 5-1/4" TUBING 

UH6005 

1

  7 

QUICK ELBOW COUPLER 

0070034-N 

1

  8 

QUICK PANEL BARB COUPLER 

0151271 

1

  9 

1/2" LOCK WASHER 

UH2530 

1

  10 

QUICK COUPLING SPACER 

0151309 

1

  11 

M6 X 20 HHCS 

UH0636 

4 

  12 

1/4" LOCK WASHER 

UH2402 

4

  13 

PINION GEAR 

U18000 

1

  14 

NEEDLE BEARING 

UH3132 

2

  15 

THRUST WASHER 

0151205 

2

  16 

WOODRUFF KEY 

0010142 

1

  17 

PINION HUB SHAFT 

0151193U 

1

  18 

SPOKE HANDLE 

0151333 

3

  19 

M3.5 X 10 CRPHMS-ETLW 

UH0323 

8

  20 

COVER PLATE ASSEMBLY 

0151305 

1

  21 

MAGNET ASSEMBLY, 120V, 220V 

0151180 

1

  22 

SAFETY STRAP LINK 

U11004 

1

  23 

3/16 " ID TUBE A=5", B=10" 

UH6011 

1

  24 

SPIRAL KEY RING 

UH8022 

1

  25 

6-32 X 1-1/8 CRFHMS  

UH1035 

2

  26 

COOLANT VALVE KIT 

0151170 

1

  27 

CONTROL PANEL ASSYEMBLY, 120V  0151036 

1

   

CONTROL PANEL ASSYEMBLY, 220V  0151037 

  28 

COOLANT BOTTLE ASSEMBLY 

0151289 

1

   

COOLANT BOTTLE 

0151163 

1

   

COOLANT CAP 

0151165 

1

   

RUBBER WASHER 

0151169 

1

   

COOLANT STRAINER 

0151174 

1

  29 

M6 X 25 SHCS 

UH0648 

1

  30 

BLACK GEAR SHAFT END CAP 

0151195 

1

  31 

SLIDE COVER PLATE 

0151113 

1

  32 

M5 X 12 CRFHMS 

UH0516 

2

  33 

CORD CASE 

0151451 

1

  34 

M3 X 12 CRFHMS 

UH0316 

2

  35 

MOTOR CORD ASSEMBLY 

0151448 

1

  36 

MOTOR COVER 

0151111 

1

  37 

M5 X 10 BHSCS 

UH0506 

4

  38 

PIPE HANDLE ADAPTER 

0010225 

1

  39 

6-32 NUT 

UH4715 

2 

 

item

 

description

 

part

 # 

qty

  1 

INTERNAL RETAINING RING 

UH4119 

1

  2 

STEEL WASHER 

UH2606 

1

  3 

RUBBER WASHER 

UH2604 

1

  4 

ARBOR PISTON 

0151435 

1

 5 

SPRING 

0151431 

1

  6 

ARBOR PLUNGER 

0151433 

1

  7 

3/8-24 X 5/16" FPSSS  

UH1474 

2

  8 

ARBOR BODY 

0151437 

1

  9 

3/8-24 X 5/16" CPSSS  

UH1472 

1

  10 

1/4-20 X 1" BHSCS 

UH1432 

1

  11 

PISTON SPACER 

0151512 

1

  12 

SPIRALOC RETAINING RING 

UH4044 

2

 13 

O-RING 

UH6350 

2

  14 

COOLANT INDUCER 

U22002 

1

  15 

M6 X 16 BHSCS 

UH0616 

2

  16 

1/4" LOCK WASHER 

UH2402 

4

  17 

BRASS BARB FITTING 

UH6100 

1

  18 

RETAINER PLATE 

U21002 

1

  19 

ARBOR SLEEVE 

0151439 

1

  20 

INTERNAL RETAINING RING 

UH4153 

1

  21 

THRUST WASHER 

0151207 

1

  22 

NEEDLE BEARING 

UH3208 

1

  23 

GREASE FITTING 

UH6600 

1

  24 

M6 X 20 HHCS 

UH0636 

2

  25 

ARBOR BEARING BRKT. ASSY. 

0151015 

1

ARBOR PARTS LIST

MACHINE PARTS LIST

Summary of Contents for Slugger USA5

Page 1: ...66 120V OR 18080 220V Serial Date of Purchase BEWARE OF ROTATING MACHINE PARTS LINE VOLTAGE PRESENT NEVER PLACE FINGERS NEAR CUTTING AREA OR MACHINE ARBOR WARNING before use be sure everyone using this machine reads and understands all safety and operating instructions in this manual United States Patent 5 415 503 other patents pending ...

Page 2: ...ancy Engineering Inc will within one 1 year from the original date of purchase repair or replace any goods found to be defective in materials or workmanship provided the product warranty registration card has been returned to Jancy Engineering Inc with in thirty 30 days of purchase date This warranty is void if the item has been damaged by acci dent neglect improper service or other causes not ari...

Page 3: ...faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or movi...

Page 4: ...adjustments changing accessories or storing power tools Such preventative safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignm...

Page 5: ... tooling Keep cutters securely fastened 9 Do not use dull or broken cutters 10 Do not use Slugger drilling machines on surfaces or materials being welded Doing so can damage the machine s electrical components 11 Beware of slugs ejected at end of cut They become HOT during the cut 12 Magnet will not hold properly on thin materials or rough and dirty surfaces 13 Keep bottom of magnet burr free and ...

Page 6: ...d contacting power source tie a drip loop in power cord as shown in Figure B Fig B Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Replace or repair damaged cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An unde...

Page 7: ... from frame Remove hub pinion shaft from right side of frame and insert it into left side of frame Replace sleeve and fastener into frame and tighten securely Thread pipe handle item 2 into motor housing The control panel item 27 may also be reversed from left to right side of machine if desired Remove screws item 19 holding control panel and side cover plate item 20 next Remove side cover plate a...

Page 8: ...wer failure to the magnetic base 9 Position chip guard toward work area before drilling before the cut ready to make the cut CAUTION position chip guard toward work area before drilling 1 Move magnet switch to ON position Switch will illuminate to indicate power is present magnetic base should be firmly secured to workpiece at this time Thin materials may require an additional steel plate to achie...

Page 9: ...Check coolant lines for blockage Dirt or debris in coolant tank Consistency of coolant mixture too thick Incorrect pilot pin being used Vent hole in coolant tank lid blocked 5 Slugs not ejecting from cutter Lack of coolant causing slugs to expand in cutter bore Incorrect pilot pin being used Possible broken internal arbor parts 6 Breaking cutters Coolant must be supplied to interior of cutter Exce...

Page 10: ...wn 2 Keep bottom of magnet clean free of chips burrs nicks oil and other contaminants Inspect magnet face to ensure surface is flat and square A worn magnet surface dramatically reduces magnetic holding force 3 Periodically lubricate motor slide ways with lithium base grease 4 Routinely grease zerk item 23 on arbor support bracket 5 Visually inspect arbor sleeve and support bracket for wear 6 Arbo...

Page 11: ... PANEL OVERLAY 120V 0151061 1 PANEL GASKET 0151227 1 CONTROL PANEL OVERLAY 220V 0151062 1 8 MAGNET SWITCH 120V 0151045 1 MAGNET SWITCH 220V 0101044 9 WIRE LINE ASSEMBLY 0151552 1 10 NEUTRAL WIRE LINE ASSEMBLY 0151054 1 11 PC BOARD 120V 220V 04868 1 12 PANEL ENCLOSURE ASSEMBLY 0151051 1 12A MOTOR HARNESS 0151564 1 12B RS MAGNET HARNESS 0151563 1 13 SHUNT UH5335 2 14 CONTACT BLOCK SWITCH 0151033A 1 ...

Page 12: ...wn 12 14 12 9 8 7 6 5 4 3 2 1 13 15 11 10 19 16 18 17 25 20 21 22 23 24 16 ARBOR ASSEMBLY 0151441 A 1 3 4 18 17 16 15 14 13 6 8 10 9 11 2 38 12 20 21 22 11 12 23 19 27 14 15 30 29 31 32 35 19 34 36 33 7 5 39 26 25 24 37 28 23 B ...

Page 13: ...0151289 1 COOLANT BOTTLE 0151163 1 COOLANT CAP 0151165 1 RUBBER WASHER 0151169 1 COOLANT STRAINER 0151174 1 29 M6 X 25 SHCS UH0648 1 30 BLACK GEAR SHAFT END CAP 0151195 1 31 SLIDE COVER PLATE 0151113 1 32 M5 X 12 CRFHMS UH0516 2 33 CORD CASE 0151451 1 34 M3 X 12 CRFHMS UH0316 2 35 MOTOR CORD ASSEMBLY 0151448 1 36 MOTOR COVER 0151111 1 37 M5 X 10 BHSCS UH0506 4 38 PIPE HANDLE ADAPTER 0010225 1 39 6...

Page 14: ...H4205 1 30 SPEED SELECTOR SPRING 04591 1 31 SPEED SELECTOR PIN 04524 1 32 M5 LOCK WASHER UH2056 1 33 M5 X 35 SHCS UH0558 1 34 SHIFT LEVER LABEL 04514 1 35 M3 X 5 CRPHMS UH0300 2 36 GEARBOX GASKET 04593 1 37 GEARBOX COVER 04531 1 38 BALL BEARING UH3039 1 39 ARMATURE FAN 04590 1 40 ARMATURE 120V 04553 1 ARMATURE 220V 04554 41 BALL BEARING UH3021 1 42 UPPER ARMATURE SPRING WASHER 04560 1 43 M4 X 60 S...

Page 15: ...y 950 lbs on 1 plate 431Kg on 25mm plate Magnet base dimensions 4 x 7 1 2 102mm x 191mm Magnet dead lift 2320 lbs on 1 plate 1053Kg on 25mm plate Slugger cutter diameter maximum 2 3 8 60mm Slugger depth of cut maximum 3 76mm Spindle CL to Guard Face 2 1 8 54mm Spindle CL to Magnet Face 1 3 4 44mm Spindle CL to Motor Face 2 1 8 54mm Total travel 3 5 8 92mm 7 1 2 191 1 3 4 44 1 1 4 32 9 7 16 240 2 1...

Page 16: ... 01 11 other available Slugger drills Trusted Tested Tough description model max diameter depth capacity USA101 120V USA101 1 1 2 2 USA101 220V USA101 2 1 1 2 2 USA200 120V HOLEMAKER II 1 3 8 2 USA200 220V HOLEMAKER II 1 3 8 2 2 X 2 120V 17980 2 2 2 X 2 220V 17982 2 2 4 X 4 120V 17985 4 3 4 X 4 220V 17987 4 3 MAGFORCE 120V 06920 1 5 8 2 MAGFORCE 220V 06921 1 5 8 2 ...

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