background image

1.  Select correct pilot pin and place in cutter shank from the rear, align flats on cutter shank with arbor body set screws,  

insert cutter into arbor body.

2.  Tighten set screws securely on cutter shank flats.

 NOTE:

 Set screws should be recessed in arbor body when tight.

3.  The surface you are working on should be clean and flat, free from rust, scale, dirt and chips.

4.

   

Fill coolant reservoir with a water-soluble coolant.

5.

 

Place Slugger machine on workpiece with pilot pin over the center of hole to be drilled.

6. 

 

Connect machine to power source.

7.   Lower Slugger cutter to surface of material to be cut. Coolant will be released down the pilot into center of Slugger 

cutter. Coolant flow can be stopped by lifting pilot pin off work surface. 

NOTE:

 Be sure coolant valve is open. 

Regulate coolant flow by adjusting coolant valve.

CAUTION!

 

always

 

use

 

safety

 

strap

failure

 

to

 

do

 

so

 

could

 

result

 

in

 

personal

 

injury

and

/

or

 

damage

 

to

 

the

 

slugger

 

drilling

 

machine

.

8.

 

The safety strap must be securely fastened to machine and around work being drilled. Loop strap around work piece 

  and connect strap ends by attaching to D-rings on drill. 

NOTE:

 Safety strap is intended only to restrain the drill to the  

  work piece in the event of a power failure to the magnetic base. 

9.  Position chip guard toward work area before drilling.

before

 

the

 

cut

ready

 

to

 

make

 

the

 

cut

CAUTION!

 

position

 

chip

 

guard

 

before

 

drilling

.

1.  Move magnet switch to “ON” position. Switch will illuminate to indicate power is present – magnetic base should be  

  firmly secured to workpiece at this time. Thin materials may require an additional steel plate to achieve proper 

  magnet adhesion.

2.  Start drill motor by depressing green motor “ON” button.

3.  Using the feed handles, advance cutter into material until Slugger cutter has established an external groove in the  

  material during the remainder of cut apply smooth constant pressure without overloading motor. 

NOTE:

 Slugger  

  cutters are designed for uninterrupted cutting. Chips are evacuated during the cut. Do not peck drill when using  

  Slugger cutters.

CAUTION!

 

if

 

drill

 

motor

 

should

 

stall

 

or

 

stop

 

before

 

a

 

complete

 

cut

 

is

 

made

always

 

remove

 

cutter

 

from

 

hole

 

before

attempting

 

to

 

restart

 

motor

failure

 

to

 

do

 

so

 

could

 

result

 

in

 

personal

 

injury

 

and

/

or

 

damage

 

to

 

the

 

slugger

  

drilling

 

machine

 

or

 

cutter

note

this

 

machine

s

 

circuitry

 

will

 

automatically

 

shut

 

the

 

drill

 

motor

 

off

 

if

 

magnetic

 

base

 

is

 

separated

 

from

 

its

 

work

 

surface

if

 

your

 

machine

'

s

 

circutry

 

is

 

not

 

functioning

 

correctly

contact

 

jancy

s

 

service

 

department

.

1.

 

After Slugger

 

cutter has finished the cut, the “slug”, or uncut center portion of material, will be expelled when  

 

  motor is returned to the full up position. 

2.

 

Return machine into full upright position and depress red motor “OFF” button, wait until motor completely stops.

3.

 

Move magnet switch to “OFF” position when ready to release magnetic base from work surface. Due to residual  

 

  magnetism it may take a few seconds for magnet to release completely.

after

 

the

 

cut

8

Summary of Contents for 17982

Page 1: ...TECTION REQUIRED Model 17980 120V or 17982 240V Serial Date of Purchase WARNING before use be sure everyone using this machine reads and understands all safety and operating instructions in this manual NEVER PLACE FINGERS NEAR CUTTING AREA OR MACHINE ARBOR LINE VOLTAGE PRESENT BEWARE OF ROTATING MACHINE PARTS ...

Page 2: ... Inc will within one 1 year from the original date of purchase repair or replace any goods found to be defective in materials or workmanship provided the product warranty registration card has been returned to Jancy Engineering Inc with in thirty 30 days of purchase date This warranty is void if the item has been damaged by acci dent neglect improper service or other causes not arising out of defe...

Page 3: ...use tools should be stored in a dry high and locked up place out of reach of children 6 Do Not Force Tool It will do the job better and safer at the rate for which it was intended 7 Use Right Tool Do not force a small tool or attachment to do the job of a heavy duty tool Do not use tool for unintended purpose For example Do not use a circular saw for cutting tree limbs or logs 8 Dress Properly Do ...

Page 4: ...off before connecting to a power source 17 Outdoor Use Extension Cords When tool is used outdoors use only extension cords intended for use outdoors and so marked 18 Stay Alert Watch what you are doing Use common sense Do not operate tool when you are tired Do not use when taking medications that may cause drowsiness 19 Check Damaged Parts Before further use of the tool a guard or other part that ...

Page 5: ... tooling Keep cutters securely fastened 9 Do not use dull or broken cutters 10 Do not use Slugger drilling machines on surfaces or materials being welded Doing so can damage the machine s electrical components 11 Beware of slugs ejected at end of cut They become HOT during the cut 12 Magnet will not hold properly on thin materials or rough and dirty surfaces 13 Keep bottom of magnet burr free and ...

Page 6: ...utting fluids from traveling along power cord and contacting power source tie a drip loop in power cord as shown in Figure B Fig B Use only 3 wire extension cords that have 3 prong grounding type plugs and 3 pole receptacles that accept the tool s plug Replace or repair damaged cords Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to ...

Page 7: ...ft side of frame Replace hub and fastener into frame and tighten securely Install the arbor into the drill motor by inserting the arbor body into the spindle By turning the arbor while inserting the arbor tang will properly line up in the spindle The stop rod item 911 should be between the inducer pin item 904 3 and the hose connection item 904 2 when properly installed Turn the arbor until it bot...

Page 8: ...lling 1 Move magnet switch to ON position Switch will illuminate to indicate power is present magnetic base should be firmly secured to workpiece at this time Thin materials may require an additional steel plate to achieve proper magnet adhesion 2 Start drill motor by depressing green motor ON button 3 Using the feed handles advance cutter into material until Slugger cutter has established an exte...

Page 9: ... Valve must turn freely Check coolant lines for blockage Dirt or debris in coolant tank Consistency of coolant mixture too thick Is correct pilot pin being used Vent hole in coolant tank lid blocked 5 Slugs not ejecting from cutter Lack of coolant causing slugs to expand in cutter bore Is correct pilot pin being used Possible broken internal arbor parts 6 Breaking cutters How is coolant being appl...

Page 10: ...thium base grease 5 Arbor runout should not exceed 0035 inches per revolution This is most accurately measured by placing a dial indicator needle inside of arbor bore and rotating arbor while observing indicator 6 Inspect motor brushes and replace as needed 7 Replace any worn parts and regularly tighten fasteners that have become loose during usage 8 Regularly test machine by placing machine on no...

Page 11: ...64 1 power cord 220v call 1 703 nut m4 0070133 2 704 washer LOCK m4 06773 6 705 WASher split m4 080720 2 706 FHSCS M4 X 16 07116 1 707 Motor CORD Assembly 07239 1 708 CRPhms m4 x 8 04820 1 709 control panel assy 07206 1 709 1 Panel Plate with label 07207 1 709 2 Circuit board 120V 07294 1 Circuit board 240V 07295 1 709 3 Motor Switch 07208 1 709 4 Magnet Switch 4 Connector BM507 1 709 5 Locking Pi...

Page 12: ...902 plunger 07530 1 903 spring 07507 1 904 1 coolant inducer 07508 1 904 2 hose connection 07529 1 904 3 inducer pin 07510 1 904 5 seal 07511 2 905 washer 07512 2 906 spacer 07513 1 907 washer 07533 1 908 sss m10 x 10 07336 2 909 retaining ring internal 19w 0215067 1 910 retaining ring external 32z 07215 1 911 stop rod m6 07216 1 912 Rubber washer 07531 1 REV B 1 1 6 0 0 3 3 0 3 1 0 3 7 0 3 6 0 3 ...

Page 13: ...motor parts 13 REV C ...

Page 14: ...04544 1 36 bearing needle rhna 101610 07147 1 37 washer thrust 10 1 07148 1 38 gearshaft 12t 07149 1 39 key square 3 x 3 x 36 07161 1 40 gear dual 52t 44t 07150 1 41 retaining ring external 25z 07152 2 42 gear 52t 07162 1 45 pin dowel 4 x 16 07160 1 46 o ring 07153 1 47 cover gear case 07154 1 48 sfhms m4x16 07116 4 49 cover field case 07115 1 50 crphms m4 x 8 04820 4 51 cover cord 07120 1 52 plat...

Page 15: ...15 wiring diagrams Rev C ...

Page 16: ...n model max diameter capacity depth usa5 120v 18066 2 3 8 3 usa5 240v 18080 2 3 8 3 jm101 120v 19020 1 3 8 2 jm101 240v 19024 1 3 8 2 jm101 120v with 3 8 slide 19021 1 3 8 2 bar feed handle 2 x 2 120v 17980 2 2 2 x 2 240v 17982 2 2 4 x 4 120v 17985 4 3 4 x 4 240v 17987 4 3 magforce 120v 06920 1 3 8 2 magforce 240v 06921 1 3 8 2 other available slugger drills ...

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