Jäger Z80-M445.06 S5, Manual

Page: 3 / 36

Item no. 10204044, Revision 02 3 ( 36 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual....................................................... 4
1.2 Explanation of symbols used........................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle......................................... 5
2.1.1 Optional accessories.............................................. 5
2.1.2 Documentation supplied..................................... 5
2.2 Packaging of HF spindle.................................................... 5
3 Designated use 6
3.1 Permissible types of machining...................................... 6
3.2 Permissible materials.......................................................... 6
4 Safety instructions 7
4.1 Safe working .......................................................................... 8
4.2 Shutdown of HF spindle.................................................... 9
4.3 Installation and maintenance.......................................... 9
4.4 Modification and repair ..................................................... 9
4.5 Improper operation .......................................................... 10
5 Technical description 10
5.1 Connections of HF spindle ............................................. 10
5.2 Electrical connection ........................................................ 11
5.3 Cooling .................................................................................. 11
5.4 Sealing air ............................................................................. 11
6 Technical Specifications 12
6.1 Dimensions .......................................................................... 13
6.2 Technical data sheet (KL 3048, AC motor) ................ 14
6.2.1 Performance Diagram........................................ 15
6.3 Wiring diagram ................................................................... 16
6.4 Motor protection PTC 160°C.......................................... 17
6.5 Speed sensor (digital differential magneto resistor)
.................................................................................................. 18
6.6 Air-borne noise emissions .............................................. 18
7 Operating location 19
8 Installation 20
8.1 Installing the HF spindle.................................................. 20
8.2 Diameter of media supply line...................................... 21
8.3 Cooling water...................................................................... 21
8.3.1 Quality of cooling water.................................... 21
8.3.2 Setting the cooling.............................................. 21
8.4 Compressed air................................................................... 22
8.4.1 Air purity classes (ISO 8573-1).......................... 22
8.4.2 Setting the sealing air ......................................... 22
9 Commissioning 23
9.1 Running-in schedule.......................................................... 23
9.2 Daily start-up ........................................................................ 24
9.3 Shutdown signal ................................................................. 24
9.4 Commissioning after storage ......................................... 24
10 Tool change 25
10.1 Manual hollow shank taper............................................. 25
11 Tools for high speed cutting 27
12 Maintenance 28
12.1 Ball bearings ......................................................................... 28
12.2 Daily cleaning....................................................................... 28
12.2.1 Before commencing work ................................. 28
12.2.2 With every tool change ...................................... 29
12.3 In the case of storage......................................................... 29
12.4 Monthly maintenance....................................................... 29
12.5 Long periods of storage ................................................... 29
12.6 Maximum storage time..................................................... 29
13 Dismantling 30
13.1 Disposal and environmental protection .................... 30
14 Service and repairs 31
14.1 Service partners................................................................... 31
14.2 Malfunctions ......................................................................... 32
15 Warranty 34
16 Declaration of Incorporation 35