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Jäger Z80-K450.02 S5, Manual

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Jäger Z80-K450.02 S5 Manual Download Page 29

Tool change

Item no. 10404139-A, Revision 03

29 ( 40 )

10.2.2

Maximum tightening torques

Short clamping bore

Continuous clamping bore

Excessive tightening torques (M

A

) can damage or destroy the collet, clamping

nut, and collet mount of the shaft.

Keep to the following values.

Ü

Short clamping bore

Ä

Clamping diameter: 1,0 - 2,5 mm

Ä

Ma max.: 11 Nm

Ü

Continuous clamping bore

Ä

Clamping diameter: 3,0 - 7,0 mm

Ä

Ma max.: 18 Nm

Summary of Contents for Z80-K450.02 S5

Page 1: ...Manual Z80 K450 02 S5 High Frequency Spindle Pneumatic taper change...

Page 2: ...evelopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Naka...

Page 3: ...erating location 21 8 Installation 22 8 1 Installing the HF spindle 22 8 2 Diameter of media supply line 23 8 3 Cooling water 23 8 3 1 Quality of cooling water 23 8 3 2 Setting the cooling 23 8 4 Comp...

Page 4: ...Contents Item no 10404139 A Revision 03 4 40...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wit...

Page 6: ...set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Felt cleaning taper q Collet grease 2 1 2 Optional accessories Available on request q Spin...

Page 7: ...th the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary r...

Page 8: ...ning The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2...

Page 9: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spi...

Page 10: ...cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fu...

Page 11: ...warding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Page 12: ...h the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further info...

Page 13: ...prevents foreign bodies such as chips and liquids e g emul sions from entering the HF spindle Check that air escapes at the front between the housing and the rotating parts of the HF spindle 5 5 Taper...

Page 14: ...rs 2 Rated rotation speed 50 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Mo...

Page 15: ...Technical Specifications Item no 10404139 A Revision 03 15 40 Axial run out 1 6 1 Dimensions Clamping range...

Page 16: ...1 167 1 333 1 500 1 667 Hz Rated power 0 194 0 405 0 638 0 844 1 057 1 268 1 482 1 687 1 752 1 783 kW Torque 0 452 0 42 0 432 0 423 0 42 0 418 0 418 0 418 0 387 0 358 Nm Voltage 37 68 95 122 149 177 2...

Page 17: ...1 052 1 320 1 596 1 899 2 108 2 153 2 124 kW Torque 0 581 0 54 0 55 0 532 0 529 0 528 0 539 0 528 0 485 0 437 Nm Voltage 40 74 103 132 161 191 213 213 212 211 V Current 8 8 8 9 8 9 8 9 8 9 8 9 8 9 8...

Page 18: ...Stator Stator U DFP Digitale Feldplatte Differential magneto resistor 0 75 mm 0 14 mm 0 14 mm U V W PIN 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole AC 7 01 2 PTC PTC AC 8 01 4 C B A G blau...

Page 19: ...ccording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 20: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Page 21: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Page 22: ...se fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling wate...

Page 23: ...es immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 24: ...on air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fo...

Page 25: ...dle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q T...

Page 26: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Page 27: ...ock wise rotation Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the HF spindle direction of rotati...

Page 28: ...ality All contamination damages the collet clamping nut tool mount etc As a re sult the function of the HF spindle is no longer guaranteed u Clean the collet u Clean the clamping nut u Clean the threa...

Page 29: ...bore Continuous clamping bore Excessive tightening torques MA can damage or destroy the collet clamping nut and collet mount of the shaft Keep to the following values Short clamping bore Clamping dia...

Page 30: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 31: ...u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is always the lowest specified...

Page 32: ...ccurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Page 33: ...e HF spindle in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage loca...

Page 34: ...on More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recyc...

Page 35: ...l energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the H...

Page 36: ...requency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tr...

Page 37: ...screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contam...

Page 38: ...bserve all points in the Tool change 27 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Page 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z80 K450 02 S5 Item no 10404139 A Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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