Jäger Z80-K450.02 S5, Manual

Page: 3 / 40

Item no. 10404139-A, Revision 03 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Service set................................................................. 6
2.1.2 Optional accessories............................................. 6
2.1.3 Documentation supplied.................................... 7
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 8
3.1 Permissible types of machining ..................................... 8
3.2 Permissible materials ......................................................... 8
4 Safety instructions 9
4.1 Safe working........................................................................ 10
4.2 Shutdown of HF spindle ................................................. 11
4.3 Installation and maintenance ....................................... 11
4.4 Modification and repair................................................... 11
4.5 Improper operation .......................................................... 11
5 Technical description 12
5.1 Connections of HF spindle ............................................. 12
5.2 Electrical connection........................................................ 12
5.3 Cooling .................................................................................. 13
5.4 Sealing air............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change ................................................... 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Technical data sheet (KL 3036, AC motor)................ 16
6.2.1 Performance Diagram........................................ 17
6.3 Wiring diagram................................................................... 18
6.4 Motor protection PTC 160°C.......................................... 19
6.5 Speed sensor (digital differential magneto resistor)
.................................................................................................. 20
6.6 Air-borne noise emissions.............................................. 20
7 Operating location 21
8 Installation 22
8.1 Installing the HF spindle ................................................. 22
8.2 Diameter of media supply line ..................................... 23
8.3 Cooling water...................................................................... 23
8.3.1 Quality of cooling water.................................... 23
8.3.2 Setting the cooling.............................................. 23
8.4 Compressed air................................................................... 24
8.4.1 Air purity classes (ISO 8573-1) ......................... 24
8.4.2 Setting the sealing air ........................................ 24
8.4.3 Setting values........................................................ 25
9 Commissioning 25
9.1 Running-in schedule ........................................................ 25
9.2 Daily start-up....................................................................... 26
9.3 Shutdown signal................................................................ 26
9.4 Commissioning after storage........................................ 26
10 Tool change 27
10.1 Clockwise and counter-clockwise ............................... 27
10.2 Pneumatic taper change ................................................ 27
10.2.1 Changing the tool................................................ 28
10.2.2 Maximum tightening torques......................... 29
10.3 Tool changing station (optional accessory)............. 30
10.3.1 pneumatic taper change................................... 30
10.3.2 Installing the changing station....................... 30
10.3.3 Maintenance.......................................................... 30
11 Tools for high speed cutting 31
12 Maintenance 32
12.1 Ball bearings ........................................................................ 32
12.2 Daily cleaning ..................................................................... 32
12.2.1 Before commencing work ................................ 32
12.2.2 With every tool change ..................................... 32
12.2.3 Every time the clamping device is changed
.................................................................................... 33
12.3 In the case of storage ....................................................... 33
12.4 Monthly maintenance ..................................................... 33
12.5 Long periods of storage.................................................. 33
12.6 Maximum storage time ................................................... 33
13 Dismantling 34
13.1 Disposal and environmental protection ................... 34
14 Service and repairs 35
14.1 Service partners ................................................................. 35
14.2 Malfunctions........................................................................ 36
15 Declaration of Incorporation 39