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Jäger Z62-H450.01 S19W2/2V, Manual

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25 pages after

Page: 4 / 44

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Item no. 10404085, Revision 02

4 ( 44 )

Contents:

Translation of the original manual

Declaration of Incorporation

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Summary of Contents for Z62-H450.01 S19W2/2V

Page 1: ...Manual Z62 H450 01 S19W2 2V High Frequency Spindle Pneumatic taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...nsor MiniCoder 23 6 6 1 Technical data TTL x8 23 6 7 Air borne noise emissions 24 7 Operating location 25 8 Installation 26 8 1 Installing the HF spindle 26 8 2 Diameter of media supply line 27 8 3 Co...

Page 4: ...Item no 10404085 Revision 02 4 44 Contents Translation of the original manual 15 Declaration of Incorporation 43...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...vailable on request q Spindle holder q Frequency converter q Chiller q Collet grease q Hose connections q Further accessories on request Only approved accessories have been tested for operational safe...

Page 7: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...rwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Page 11: ...2 8 1b 1c 1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring 1c Electrical connection for Vector control 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cle...

Page 12: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC q...

Page 13: ...contamination and damage to the inner taper and the clamping system 5 6 Pneumatic tool change For guidelines on air quality see Air purity classes ISO 8573 1 28 section The tool change or tool taper c...

Page 14: ...poles pairs 1 Rated rotation speed 50 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Vector control TTL 8x Toothed wheel Teeth 64 M...

Page 15: ...Specifications Item no 10404085 Revision 02 15 44 Coupler plug Y TEC 9 pin motor phases 12 pin sensors SpeedTEC 17 pin sensors Weight 6 2 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamp...

Page 16: ...s S1 100 Rated rotation speed 5 000 10 000 20 000 30 000 40 000 50 000 rpm Speed 2 875 8 823 18 500 28 507 38 515 48 522 rpm Frequency 83 167 333 500 667 833 Hz Rated power 0 134 0 43 0 91 1 36 1 800...

Page 17: ...167 kW Torque 0 483 0 681 0 647 0 64 0 63 0 63 Nm Voltage 24 44 73 104 136 167 V Current 12 15 9 15 8 15 8 15 8 15 8 A cos 0 93 0 92 0 88 0 86 0 85 0 83 Note on operation with static frequency conver...

Page 18: ...ent 6 46 Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 kgm p0348 Field weakening operating speed VDC 600 V...

Page 19: ...dle plug FSW9 I Tec S21 GNYE 0 75 mm 0 14 mm BN 0 22 mm RD 0 14 mm BU 0 14 mm WH 0 22 mm WH 0 14 mm BU BN BN BN RD BU BU VT GN BK WH WH WH B Motorphase V motor phase V A Motorphase U motor phase U 4 3...

Page 20: ...r GmbH untersagt Datum Gepr Bearb Norm Projekt Nr Version Nr Zeichn Nr von Blatt DIN 81346 Pinbelegung FSW9 12 Y TEC 12 S19 1 2 3 4 5 6 7 8 9 10 11 12 PNP Induktiver N herungsschalter Inductive proxim...

Page 21: ...Datum Gepr Bearb Norm Projekt Nr Version Nr Zeichn Nr von Blatt DIN 81346 Pinbelegung FS17 S10 Vektor GS04 S M UA SIN NA 1 Spur UN PZ N GND 5V 5 UB COS PB 2 Spur UA SIN PA 1 Spur UB COS NB 2 Spur UN...

Page 22: ...V RN 250 Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R...

Page 23: ...the built in encoder is modulated by the moving target wheel q The sensor detects the change in magnetic field and converts this into a square wave output signal TTL q The sensor multiplies the output...

Page 24: ...Technical Specifications Item no 10404085 Revision 02 24 44 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 25: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Page 26: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 27: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 28: ...n air quality see Air purity classes ISO 8573 1 28 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 29: ...no 10404085 Revision 02 29 44 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 28 section Keep to the following values Taper cleaning 4 5 6 bar Pneumatic system for...

Page 30: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 31: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 32: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sa...

Page 33: ...free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand still...

Page 34: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 35: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 36: ...ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter red...

Page 37: ...le in horizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C...

Page 38: ...ction More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non re...

Page 39: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 40: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 41: ...amp the HF spindle Bearings damaged q Contact Alfred J ger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamination between the tool taper and shaft of the...

Page 42: ...Observe all points in the Tool change 32 and Mainte nance 36 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Page 43: ...4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100...

Page 44: ...39 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type Z62 H450 01 S19W2 2V Item no 10404085 Revision 02 Date 30 09 2021 Language EN Jaeger Spindles North...

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