background image

Technical description

Item no. 10404082, Revision 03

11 ( 40 )

5

Technical description

5.1

Connections of HF spindle

4

1a

3

7

2

2

8

1b

1a

Electrical connection for: motor phases

1b

Electrical connection for: Tool taper monitoring

2

Cooling water

G 1/8"

3

Sealing air

G 1/8"

4

Taper cleaning

G 1/8"

7

Pneumatic system for tool change

G 1/8"

8

Cylinder vent

Sound absorber (may only be removed if necessary!)

G 1/8"

Summary of Contents for Z62-H360.02 S19W2/2

Page 1: ...Manual Z62 H360 02 S19W2 2 High Frequency Spindle Pneumatic taper change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...ise emissions 22 7 Operating location 22 8 Installation 23 8 1 Installing the HF spindle 23 8 2 Diameter of media supply line 24 8 3 Cooling water 24 8 3 1 Quality of cooling water 24 8 3 2 Setting th...

Page 4: ...Contents Item no 10404082 Revision 03 4 40...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...ories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func...

Page 7: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ay cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure...

Page 10: ...arding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft h...

Page 11: ...HF spindle 4 1a 3 7 2 2 8 1b 1a Electrical connection for motor phases 1b Electrical connection for Tool taper monitoring 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatic...

Page 12: ...for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The FC...

Page 13: ...cleaning For guidelines on air quality see Air purity classes ISO 8573 1 25 section Taper cleaning prevents chips and liquids from entering the shaft during a tool change and causing contamination an...

Page 14: ...Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor...

Page 15: ...Technical Specifications Item no 10404082 Revision 03 15 40 Weight 6 2 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range...

Page 16: ...000 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 4 026 8 819 18 770 28 697 38 767 48 775 58 700 rpm Frequency 84 167 333 500 667 833 1 000 Hz Rated power 0 128 0 299 0 616 0 93 1 241 1 55 1 82...

Page 17: ...Rated power 0 137 0 47 1 14 1 82 2 49 3 17 3 17 kW Torque 0 345 0 65 0 63 0 63 0 63 0 63 0 53 Nm Voltage 24 44 75 112 148 185 185 V Current 9 5 16 16 16 16 15 9 15 5 A Note on operation with static f...

Page 18: ...arz W bei J ger Stator 70 40 2pol core cable brown U blue V black W at J ger stator 70 40 2pol Aderleitung braun U blau V wei W bei J ger Stator 3 7 4pol core cable brown U blue V white W at J ger sta...

Page 19: ...m Signal HSK clamped BK 0 14 mm Signal HSK ejected BK 0 14 mm Spindelstecker FSW9 12 Y TEC 12 S19 male connector FSW9 12 Y TEC 12 S19 1 Perschewski 11 10 17 1 29029370 g f e d c b a 4 5 6 1 3 2 a b c...

Page 20: ...V RN 250 Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R...

Page 21: ...ital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000...

Page 22: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 23: ...corresponding hoses in the hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal al...

Page 24: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 25: ...n air quality see Air purity classes ISO 8573 1 25 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 26: ...o 10404082 Revision 03 26 40 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 25 section Keep to the following values Taper cleaning 4 5 6 bar Pneumatic system for...

Page 27: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 28: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 29: ...for clockwise and counter clock wise rotation Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the H...

Page 30: ...he tool mount and the inner taper of the shaft with the felt cleaning taper Insert the tool Insert the tool up to the contact surface of the clamping taper Switch off the compressed air for the tool c...

Page 31: ...eumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Page 32: ...ments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is alwa...

Page 33: ...curately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Page 34: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 35: ...ewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the cost...

Page 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 37: ...anually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all contamina...

Page 38: ...serve all points in the Tool change 29 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 39: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Page 40: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 H360 02 S19W2 2 Item no 10404082 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North A...

Reviews: