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Safety instructions

Item no. 10304052, Revision 03

10 ( 40 )

The  tool  cutting  diameter  (X)  must  not  be  greater  than  the  maximum
clamping range (Y).

Ü

Always clamp the tool so that it is as short as possible.

Ü

Keep the dimension (Z) small.

Ä

(Y) See section: Technical Specifications

 [

}

 14]

.

4.2

Shutdown of HF spindle

The  procedure  for  shutting  down  the  high  frequency  spindle  for  installation
and maintenance work is as follows:

Ü

Completely disconnect the power supply.

Ü

Completely disconnect the media supply (air and liquid).

Ü

Make sure that the shaft of the HF spindle has come to an absolute stand-
still.

If the HF spindle is being shut down to be cleaned:

Ü

Reconnect only the sealing air.

Tip: Forward the data to the controller.

u

Use the option on the frequency converter of detecting the shutdown
signal from the shaft and forwarding this to the machine controller for
evaluation.

4.3

Installation and maintenance

Ü

Carry out installation, cleaning, and maintenance work only after shutting
down the HF spindle and after the shaft has come to a standstill.

Ü

Install all safety and protective devices of the machine immediately after
completing work.

4.4

Modification and repair

Modifications  or  alterations  to  the  HF  spindle  are  only  permitted  after  prior
consultation with 

Nakanishi Jaeger GmbH

.

Only  the  service  partners  listed  in  the  “Service  and  repair

  [

}

  35]

”  section  are

authorized to open and repair the HF spindle.

Only approved accessories have been tested for operational safety and func-
tionality.

4.5

Improper operation

The high frequency spindle is only safe to operate for its designated use.

Ü

Observe the safety instructions in all sections of the manual to prevent
hazards to persons, the environment, the machine, or the HF spindle itself.

Failure to observe the safety instructions may invalidate any warranty claims
and compensation claims for damages.

Summary of Contents for Z62-D460.93 S3AF

Page 1: ...Manual Z62 D460 93 S3AF High Frequency Spindle Pneumatic direct change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...stor 21 6 6 ESD protection 21 6 7 Air borne noise emissions 22 7 Operating location 22 8 Installation 23 8 1 Installing the HF spindle 23 8 2 Diameter of media supply line 24 8 3 Cooling water 24 8 3...

Page 4: ...Item no 10304052 Revision 03 4 40 Contents Translation of the original manual 14 2 Malfunctions 36 15 Declaration of Incorporation 39...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...teness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet q Service set q Hose connections q Motor cable q Further accessories on r...

Page 7: ...nd a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi J...

Page 8: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 9: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 10: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 11: ...3 11 40 5 Technical description 5 1 Connections of HF spindle 2 1 3 2 7 8 4 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 4 Blow air through collet during tool change G 1 8 7 Pneum...

Page 12: ...on the version q HF spindle rotating q HF spindle too hot q HF spindle at a standstill etc The FC forwards the operating states of the HF spindle to the machine con troller Note Connect the SpeedTEC q...

Page 13: ...l change and causing contamination and damage to the inner taper and the clamping system The taper cleaning is integrated in the pneumatics system for the tool change This means that no additional con...

Page 14: ...poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of sig...

Page 15: ...Technical Specifications Item no 10304052 Revision 03 15 40 Inner taper run out 1 6 1 Dimensions Clamping range...

Page 16: ...0 20 000 30 000 40 000 50 000 60 000 rpm Speed 2 875 8 823 18 500 28 507 38 515 48 522 58 489 rpm Frequency 83 167 333 500 667 833 1 000 Hz Rated power 0 134 0 43 0 91 1 36 1 800 2 242 2 445 kW Torque...

Page 17: ...7 3 167 kW Torque 0 483 0 681 0 647 0 64 0 63 0 63 0 519 Nm Voltage 24 44 73 104 136 167 190 V Current 12 15 9 15 8 15 8 15 8 15 8 13 7 A cos 0 93 0 92 0 88 0 86 0 85 0 83 0 83 Note on operation with...

Page 18: ...46 Arms p0322 Maximum speed 60 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 0000566 kgm p0348 Field weakening operating speed VDC 600...

Page 19: ...0 40 100 DCM60 40 KTY AC8 01 AC9 02 ACM48 30 45 ACM82 50 80 4 DC4 DC5 DCM48 30 90 AC8 02 AC10 01 AC10 02 ACM82 50 80 4E DC9 01 DC8 02 DC9 02 DC8 01 0 5 RD 0 5 GN 0 5 WH 2x 0 14 0 5 RD 0 5 BU 0 5 WH 0...

Page 20: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 21: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Page 22: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 23: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 24: ...er causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to uns...

Page 25: ...n air quality see Air purity classes ISO 8573 1 25 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 26: ...ation Item no 10304052 Revision 03 26 40 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 25 section Keep to the following values Pneumatic system for tool change 6...

Page 27: ...al forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft of the spindle at least ten times by hand Bef...

Page 28: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 29: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Page 30: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Page 31: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Page 32: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Page 33: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 34: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 35: ...ewater Dispose of cooling media in accordance with local regulations If the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the cost...

Page 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 37: ...d too tightly q Only tighten the clamping screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automati...

Page 38: ...serve all points in the Tool change 29 and Mainte nance 33 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 D460 93 S3AF Item no 10304052 Revision 03 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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