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Technical Specifications

Item no. 10303123, Revision 09

18 ( 40 )

6.3

Wiring diagram

Note: Do not change the ex-works configuration.

Any change may cause overvoltage on the electrical components (e.g. PTC,
differential magneto resistor).

g

f

e

d

c

b

a

4

5

6

1

3

2

a

b

c

d

e

f

g

Bl.

von 1

Ü b e r s e t z u n g e n ,   Ve r v i e l f ä l t i g u n g e n   u n d   d i e   W e i t e r g a b e   a n   D r i t t e ,   a u c h   n u r   a u s z u g s w e i s e ,
i s t   o h n e   s c h r i f t l i c h e   G e h n e h m i g u n g   d e r   F a .  A l f r e d   J ä g e r   G m b H   u n t e r s a g t

Datum

Gepr.

Bearb.

Norm

System Technologie

Blatt 1

1.0

Projekt Nr.:

Version Nr.:

Zeichn.Nr.:

Hr Fischer

Alfred Jäger GmbH
Siemensstraße 8
61239 Ober Mörlen

29027570

Pinbel.FS9M+PTC,FP,DZG,PZK,Z

G

H

E

F

L

C

B

A

D

siehe Tabelle / see chart

siehe Tabelle / see chart

siehe Tabelle / see chart

siehe Tabelle / see chart

siehe Tabelle / see chart

DFP

0,14mm²

0,14mm²

0,14mm²

0,14mm²

W

hh:mm

~

0,14mm²

0,14mm²

U

0,75mm²

PE

U

V

W

PIN

3/7-4 pole

4/7-2 pole

2/7-2 pole

2/4-2 pole
3/7-2 pole

AC 7.01-2

PTC+

PTC-

AC 8.01-4

C

B

A

G

H

S

p

i

n

d

e

l

s

t

e

c

k

e

r

 

F

S

9

M

S

p

i

n

d

l

e

 

p

l

u

g

 

F

S

9

M

schwarz
black

gelb
yellow

grün
green

schwarz
black

schwarz
black

schwarz
black

grün-gelb
green-yellow

Feldplatte
DMR

Drehzahlgrenze
Speed limit

 

 

Zähler
Counter

blau 0,14mm²
blue 0.14mm²

blau 0,14mm²
blue 0.14mm²

blau 0,14mm²
blue 0.14mm²

rot 0,14mm²
red 0.14mm²

rot 0,14mm²
red 0.14mm²

rot 0,14mm²
red 0.14mm²

blau 0,25mm²
blue 0.25mm²
blau 0,25mm²
blue 0.25mm²

blau 0,25mm²
blue 0.25mm²

weiß 0,20mm²
white 0.20mm²

weiß 0,22mm²
white 0.22mm²

weiß 0,25mm²
white 0.25mm²

braun 0,22mm²
brown 0.22mm²

grün 0,20mm²
green 0.20mm²

lila 0,22mm²
purple 0.22mm²

schwarz 0,5mm²
black 0.5mm²

blau 0,5mm²
blue 0.5mm²

braun 0,5mm²
brown 0.5mm²

blau 0,25mm²
blue 0.25mm²
blau 0,25mm²
blue 0.25mm²

blau 1mm²
blue 1mm²

braun 1mm²
brown 1mm²

schwarz 1mm²
black 1mm²

rot 0,25mm²
red 0,25mm²

rot 0,20mm²
red 0,20mm²

19.09.2013

Rückseite
Back side

Kundenseite
Customer side

A

B

C

E

G

H

F

L

D

C

A

B

L

H

E

F

Motorphase V

Motor phase V

Motorphase W
Motor phase W

Motorphase U

Motor phase U

Drehzahlgrenze

Speed limit

PTC Masse
PTC earth

Feldplatte Masse

Transmitter earth

Fel
Tran

Drehzahlgrenze Masse

Speed limit earth

Pohlzahlkennung Masse

Pole ID number earth

Pohlzahlkennung *
Pole ID number *

D

PE Schutzleiter
PE conductor

G

PTC+

*=Brücke nur bei 2pol Motor
*=Bridge only by 2pin motor

Kundenseite
Customer side

PTC
PTC

V

Stator
Stator

Summary of Contents for Z62-D360.13 S5A

Page 1: ...Manual Z62 D360 13 S5A High Frequency Spindle Pneumatic direct change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...rne noise emissions 21 7 Operating location 21 8 Installation 22 8 1 Installing the HF spindle 22 8 2 Diameter of media supply line 23 8 3 Cooling water 23 8 3 1 Quality of cooling water 23 8 3 2 Sett...

Page 4: ...Contents Item no 10303123 Revision 09 4 40...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...F spindle q High Frequency Spindle q Collet q Service set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Ejector pin q Collet...

Page 7: ...h the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary re...

Page 8: ...ing The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 P...

Page 9: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 10: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 11: ...o the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Page 12: ...a for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency converter manual for further information The F...

Page 13: ...spindle on the housing 5 4 Sealing air For guidelines on air quality see Air purity classes ISO 8573 1 24 section The sealing air prevents foreign bodies such as chips and liquids e g emul sions from...

Page 14: ...ency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resist...

Page 15: ...Technical Specifications Item no 10303123 Revision 09 15 40 6 1 Dimensions Clamping range...

Page 16: ...04 22 856 27 860 37 684 47 509 56 761 rpm Frequency 167 250 333 417 500 667 833 1 000 Hz Rated power 0 192 0 289 0 419 0 524 0 633 0 853 1 044 1 249 kW Torque 0 21 0 21 0 22 0 22 0 22 0 22 0 21 0 21 N...

Page 17: ...078 1 243 1 808 2 076 2 503 kW Torque 0 48 0 479 0 452 0 473 0 432 0 474 0 425 0 428 Nm Voltage 68 93 111 128 149 184 214 249 V Current 10 10 4 10 6 10 5 10 9 11 10 5 10 6 A Cos 0 89 0 84 0 83 0 82 0...

Page 18: ...low gr n green schwarz black schwarz black schwarz black gr n gelb green yellow Feldplatte DMR Drehzahlgrenze Speed limit Z hler Counter blau 0 14mm blue 0 14mm blau 0 14mm blue 0 14mm blau 0 14mm blu...

Page 19: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 20: ...ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000 mV 15 V 680 3000 mV 24 V 220 1000 mV 24 V 680 3000 mV Unnecessary if a resistor is in...

Page 21: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 22: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 23: ...s immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitable...

Page 24: ...n air quality see Air purity classes ISO 8573 1 24 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 25: ...ation Item no 10303123 Revision 09 25 40 8 4 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 24 section Keep to the following values Pneumatic system for tool change 6...

Page 26: ...e shaft of the spindle at least ten times by hand Before storing and before commissioning only clean the cooling duct with compressed air 9 1 Daily start up Proceed as follows to preheat the grease lu...

Page 27: ...le at a maximum of 50 of the max permissible speed for approx 5 minutes See Commissioning 26 section Operate the HF spindle for approx 2 more minutes at a maximum of 80 of the maximum permissible spee...

Page 28: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Page 29: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Page 30: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Page 31: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Page 32: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 33: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 34: ...n More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recycl...

Page 35: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 36: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 37: ...crews of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contami...

Page 38: ...serve all points in the Tool change 28 and Mainte nance 32 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 39: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 40: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z62 D360 13 S5A Item no 10303123 Revision 09 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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