Jäger Z33-M060.11 K03S1, Manual

Page: 3 / 32

Item no. 10200046-01, Revision 01 3 ( 32 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual ...................................................... 4
1.2 Explanation of symbols used .......................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle ........................................ 5
2.1.1 Optional accessories............................................. 5
2.1.2 Documentation supplied.................................... 5
2.2 Packaging of HF spindle.................................................... 5
3 Designated use 6
3.1 Permissible types of machining ..................................... 6
3.2 Permissible materials ......................................................... 6
4 Safety instructions 7
4.1 Safe working.......................................................................... 8
4.2 Shutdown of HF spindle ................................................... 9
4.3 Installation and maintenance ......................................... 9
4.4 Modification and repair..................................................... 9
4.5 Improper operation ............................................................ 9
5 Technical description 10
5.1 Connections of HF spindle ............................................. 10
5.2 Electrical connection........................................................ 10
5.3 Cooling .................................................................................. 11
5.3.1 Cooling via spindle holder................................ 11
5.4 Sealing air............................................................................. 11
6 Technical Specifications 12
6.1 Dimensions .......................................................................... 13
6.2 Technical data sheet (KL 1001, AC motor)................ 14
6.2.1 Performance Diagram........................................ 15
6.3 Wiring diagram................................................................... 16
6.4 Air-borne noise emissions.............................................. 17
7 Operating location 17
8 Installation 18
8.1 Installing the HF spindle ................................................. 18
8.2 Diameter of media supply line ..................................... 18
8.3 Compressed air................................................................... 19
8.3.1 Air purity classes (ISO 8573-1) ......................... 19
8.3.2 Setting the sealing air ........................................ 19
9 Commissioning 20
9.1 Running-in schedule ........................................................ 20
9.2 Daily start-up....................................................................... 21
9.3 Shutdown signal................................................................ 21
9.4 Commissioning after storage........................................ 21
10 Tool change 22
10.1 Clockwise.............................................................................. 22
10.2 Manual tool change.......................................................... 23
11 Tools for high speed cutting 24
12 Maintenance 25
12.1 Ball bearings ........................................................................ 25
12.2 Daily cleaning ..................................................................... 25
12.2.1 Before commencing work ................................ 25
12.2.2 With every tool change ..................................... 25
12.2.3 Every time the clamping device is changed
.................................................................................... 26
12.3 In the case of storage ....................................................... 26
12.4 Monthly maintenance ..................................................... 26
12.5 Long periods of storage.................................................. 26
12.6 Maximum storage time ................................................... 26
13 Dismantling 27
13.1 Disposal and environmental protection ................... 27
14 Service and repairs 28
14.1 Service partners ................................................................. 28
14.2 Malfunctions........................................................................ 29
15 Declaration of Incorporation 31