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Commissioning

Item no. 10301164, Revision 01

20 ( 32 )

9.1

Running-in schedule

Duration of load (minutes)

Max. load (%)

Ü

Put the HF spindle into operation with a clamped tool (without machining)
for approx. 10 minutes.

Ü

The speed in this case should be no more than 20% of the maximum per-
missible speed for the HF spindle.

Ä

See definition: Max. permissible speed

Ü

Allow the HF spindle to run for approx. 2 minutes at a maximum of 50% of
the maximum permissible speed.

Ü

Operate the HF spindle for approx. 2 more minutes at a maximum of 80%
of the maximum permissible speed.

The HF spindle is now ready for operation.

9.2

Daily start-up

Proceed  as  follows  to  preheat  the  grease  lubrication  of  the  bearing  and  to
protect it:

Ü

Operate the HF spindle with a clamped tool (without machining).

Ä

Approx. 2 minutes.

Ä

At maximum 50 % of the maximum permissible speed. 
(See Commissioning

 [

}

 19]

 section)

This brings the HF spindle to its operating temperature.

9.3

Shutdown signal

Use the option on the frequency converter of detecting the shutdown signal
from the shaft and forwarding this to the machine controller for evaluation.

9.4

Commissioning after storage

Ü

Do not put the HF spindle into operation until its temperature has adjusted
from the temperature of the storage location to the temperature of the us-
age location.

Ä

The temperature difference between the HF spindle and the usage lo-
cation should not exceed 10°C.

Ü

Carry out all steps in the "Maintenance

 [

}

 25]

" section.

Ü

Operate the HF spindle at a maximum of 50 % of the max. permissible
speed for approx. 5 minutes.

Ä

See Commissioning

 [

}

 19]

 section

Ü

Operate the HF spindle for approx. 2 more minutes at a maximum of 80 %
of the maximum permissible speed.

This preheats the grease lubrication of the bearing and protects it.

Summary of Contents for Z33-D080.01 S1

Page 1: ...Manual Z33 D080 01 S1 High Frequency Spindle Pneumatic direct change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...oise emissions 17 7 Operating location 17 8 Installation 18 8 1 Installing the HF spindle 18 8 2 Diameter of media supply line 18 8 3 Compressed air 19 8 3 1 Air purity classes ISO 8573 1 19 8 3 2 Set...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...the HF spindle q High Frequency Spindle q Collet q Service set q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Ejector pin q C...

Page 6: ...th the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of mach...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Install all safety and protecti...

Page 10: ...tage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to t...

Page 11: ...F spindle the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Nakanishi Jaeger GmbH Request the tolerances and pro...

Page 12: ...nous drive no brushes or sensors Frequency 1 333 Hz Motor poles pairs 1 Rated rotation speed 80 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Ho...

Page 13: ...Technical Specifications Item no 10301164 Revision 01 13 32 6 1 Dimensions Clamping range...

Page 14: ...m Speed 6 050 15 490 25 120 35 540 45 815 55 990 95 950 75 980 rpm Frequency 167 333 500 667 833 1 000 1 167 1 334 Hz Rated power 0 005 0 03 0 077 0 114 0 145 0 177 0 210 0 245 kW Torque 0 008 0 018 0...

Page 15: ...29 0 088 0 131 0 196 0 238 0 282 0 343 kW Torque 0 007 0 018 0 035 0 042 0 042 0 041 0 041 0 044 Nm Voltage 4 10 16 23 30 37 43 49 V Current 2 4 3 6 2 6 4 6 5 6 5 6 4 6 6 A Cos 0 73 0 83 0 85 0 84 0 8...

Page 16: ...s t o h n e s c h r i f t l i c h e G e h n e h m i g u n g d e r F a A l f r e d J g e r G m b H untersagt Datum Gepr Bearb Norm System Technologie Blatt 1 1 0 Projekt Nr Version Nr Zeichn Nr Hr Fis...

Page 17: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 18: ...xible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur in...

Page 19: ...incorrectly the HF spindle or the tool may be de stroyed and their fragments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum p...

Page 20: ...pprox 2 minutes At maximum 50 of the maximum permissible speed See Commissioning 19 section This brings the HF spindle to its operating temperature 9 3 Shutdown signal Use the option on the frequency...

Page 21: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Page 22: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Page 23: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Page 24: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Page 25: ...y cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Fore...

Page 26: ...nditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of stora...

Page 27: ...the HF spindle cannot be dismantled send the HF spindle to Nakanishi Jaeger GmbH Nakanishi Jaeger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Ser...

Page 28: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 29: ...spindle clamped too tightly q Only tighten the clamping screws of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH servi...

Page 30: ...serve all points in the Tool change 21 and Mainte nance 25 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 31: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stand...

Page 32: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 D080 01 S1 Item no 10301164 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North Ame...

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