Jäger Z100-H642.15 S3W2, Manual

Page: 3 / 52

Item no. 10406075-S3, Revision 01 3 ( 52 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 7
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 8
3.1 Permissible types of machining ..................................... 8
3.2 Permissible materials ......................................................... 8
4 Safety instructions 9
4.1 Safe working........................................................................ 10
4.2 Shutdown of HF spindle ................................................. 11
4.3 Installation and maintenance ....................................... 11
4.4 Modification and repair................................................... 11
4.5 Improper operation .......................................................... 11
5 Technical description 12
5.1 Connections of HF spindle ............................................. 12
5.2 Electrical connection........................................................ 12
5.3 Cooling .................................................................................. 13
5.4 Sealing air............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change ................................................... 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Motor data ........................................................................... 16
6.2.1 Performance Diagram........................................ 17
6.2.2 Equivalent circuit diagram data ..................... 17
6.3 Wiring diagram................................................................... 20
6.3.1 Circuit diagram (optional accessory) ............ 22
6.3.2 Circuit diagram (optional accessory) ............ 23
6.4 Motor protection Pt1000 ................................................ 24
6.5 Motor protection PTC 150°C.......................................... 25
6.6 Tool change monitoring ................................................. 25
6.7 Speed sensor (digital differential magneto resistor)
.................................................................................................. 26
6.8 Speed and position sensor (sinusoid, optional ac-
cessory).................................................................................. 27
6.8.1 Toothed wheel...................................................... 27
6.8.2 Technical Specifications .................................... 27
6.9 Speed and position sensor (TTL, optional accessory)
.................................................................................................. 28
6.9.1 Toothed wheel...................................................... 28
6.9.2 Technical data (TTL, x8) ..................................... 28
6.10 Eddy current sensor (SGS, optional accessory)....... 29
6.10.1 Measurement principle ..................................... 29
6.10.2 Technical Specifications .................................... 29
6.11 Eddy current sensor (analog, optional accessory)
.................................................................................................. 30
6.11.1 General data .......................................................... 30
6.11.2 Electrical data ........................................................ 30
6.12 ESD protection (optional accessory) .......................... 30
6.13 Air-borne noise emissions.............................................. 31
7 Operating location
32
8 Installation 33
8.1 Installing the HF spindle ................................................. 33
8.2 Diameter of media supply line ..................................... 34
8.3 Cooling water...................................................................... 34
8.3.1 Quality of cooling water.................................... 34
8.3.2 Setting the cooling.............................................. 34
8.4 Compressed air................................................................... 35
8.4.1 Air purity classes (ISO 8573-1) ......................... 35
8.4.2 Setting the sealing air ........................................ 35
8.4.3 Setting values........................................................ 36
9 Commissioning 36
9.1 Running-in schedule ........................................................ 36
9.2 Daily start-up....................................................................... 37
9.3 Shutdown signal................................................................ 37
9.4 Commissioning after storage........................................ 37
10 Tool change 38
10.1 Clockwise and counter-clockwise ............................... 38
10.2 Pneumatic taper change ................................................ 39
10.2.1 Automatic hollow shank taper tool clamp
.................................................................................... 39
10.3 Tool changing station (optional accessory)............. 40
10.3.1 pneumatic taper change................................... 40
10.3.2 Installing the changing station....................... 40
10.3.3 Maintenance.......................................................... 40
10.4 Workflow .............................................................................. 41