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Manual

F80-M530.05 K02S5R

High Frequency Spindle

Manual taper change

Summary of Contents for F80-M530.05 K02S5R

Page 1: ...Manual F80 M530 05 K02S5R High Frequency Spindle Manual taper change...

Page 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Page 3: ...tor 20 6 2 1 Performance Diagram 21 6 3 Wiring diagram 22 6 4 Motor protection PTC 160 C 23 6 5 Speed sensor digital differential magneto resistor 24 6 6 Air borne noise emissions 25 7 Operating locat...

Page 4: ...Contents Item no 10205019 Revision 05 4 44...

Page 5: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 6: ...essories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and fu...

Page 7: ...Transport and packaging Item no 10205019 Revision 05 7 44 2 2 Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil ities...

Page 8: ...chining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred J ger GmbH if other types of machining are required 3 2 P...

Page 9: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 10: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensur...

Page 11: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to...

Page 12: ...ion 5 1 Connections of HF spindle 1 2 2 3 11 12a 12b 12b 12c 1 Electrical connection 2 Cooling water G 1 8 3 Sealing air G 1 8 11 Internal coolant supply G 1 8 12a Leakage Internal coolant supply G1 8...

Page 13: ...the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooli...

Page 14: ...tool holders that are suitable for internal coolant sup ply Make sure that the cooling lubricant used conforms to the current specifi cations in legislation and from the trade associations 5 5 1 Cooli...

Page 15: ...ding pressure peaks Pressure peaks mainly occur when an incompressible medium e g cooling lu bricant collides at high speed with a closed or almost closed hole This impact may cause the pressure to in...

Page 16: ...o protect the HF spindle from damage 5 6 1 Internal coolant supply vertical installation Example of design Leakage Leakage Screw in depth 1 High Frequency Spindle max 6 mm 2 Internal coolant supply ma...

Page 17: ...e lines can always be connected to the relief holes in the 6 o clock position at the lowest point Remove the sealing plugs that protect the connections against damage and contamination during transpor...

Page 18: ...Rated rotation speed 30 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor p...

Page 19: ...fications Item no 10205019 Revision 05 19 44 Coupler plug 9 pin SpeedTEC Cable length 0 2 m Weight 8 kg Inner taper run out 1 Axial run out 1 6 1 Dimensions Clamping range of spindle holder Clamping r...

Page 20: ...5 000 10 000 15 000 20 000 25 000 30 000 rpm Speed 3 888 8 766 14 002 18 910 23 868 28 294 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 766 1 671 2 641 3 398 4 043 4 621 kW Torque 1 88 1 8...

Page 21: ...9 2 333 3 842 5 425 6 871 6 893 kW Torque 2 41 2 86 2 93 2 94 2 87 2 43 Nm Voltage 81 151 217 286 351 348 V Current 14 15 15 15 15 16 A Cos 0 93 0 91 0 89 0 88 0 88 0 9 Note on operation with static f...

Page 22: ...ergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa Alfred J ger GmbH untersagt Datum Gepr Bearb Norm Projekt Nr Version Nr Zeichn Nr von Blatt DIN 81346 Kabelanschlu plan...

Page 23: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Page 24: ...ital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000...

Page 25: ...Technical Specifications Item no 10205019 Revision 05 25 44 6 6 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Page 26: ...lder for the HF spindle is fitted in the machine Clamping range of flange Make sure that the hole pattern of the HF spindle and hole pattern of the mounting surface in the machine match Check the numb...

Page 27: ...e and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If t...

Page 28: ...ality of cooling water Distilled water causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Dep...

Page 29: ...n air quality see Air purity classes ISO 8573 1 29 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 30: ...0 000 rpm 5 bar Above 10 000 rpm No pressure 4 Minimum quantity cooling lubrication Max 5 bar 5 Cooling lubricant Max 80 bar 6 Vent G1 8 7 Leakage 5 x M5 Keep lines short Do not exceed the pressures s...

Page 31: ...the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Turn the shaft of the spindle at least ten times by hand Before storing an...

Page 32: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 33: ...F spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and co...

Page 34: ...service set Insert the tool taper into the HF spindle See figure Joining position Insert the hexagon wrench into the threaded spindle through the access hole Tighten the threaded spindle clockwise wi...

Page 35: ...of the HF spindle for commissioning processing is always the lowest specified speed Note Unsuitable tool Tools without an internal hole are not suitable for internal coolant supply u It is essential t...

Page 36: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 37: ...zontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relat...

Page 38: ...ction More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non re...

Page 39: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Page 40: ...er See also Spindle becomes hot 40 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Page 41: ...ruly or is dis torted q Only use spindle holders from the original accessories or holders produced according to the tolerances specified by Alfred J ger GmbH HF spindle clamped too tightly q Only tigh...

Page 42: ...Observe all points in the Tool change 33 and Mainte nance 36 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machini...

Page 43: ...4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100...

Page 44: ...239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type F80 M530 05 K02S5R Item no 10205019 Revision 05 Date 03 11 2021 Language EN Jaeger Spindles North...

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