Jäger F80-M530.05 K02S5R, Manual

Page: 3 / 44

Item no. 10205019, Revision 05 3 ( 44 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 8
3.1 Permissible types of machining ..................................... 8
3.2 Permissible materials ......................................................... 8
4 Safety instructions 9
4.1 Safe working........................................................................ 10
4.2 Shutdown of HF spindle ................................................. 11
4.3 Installation and maintenance ....................................... 11
4.4 Modification and repair................................................... 11
4.5 Improper operation .......................................................... 11
5 Technical description 12
5.1 Connections of HF spindle ............................................. 12
5.2 Electrical connection........................................................ 13
5.3 Cooling .................................................................................. 13
5.4 Sealing air............................................................................. 13
5.5 Internal coolant supply ................................................... 14
5.5.1 Cooling lubricant ................................................. 14
5.5.2 Filtering the cooling lubricant ........................ 15
5.5.3 Avoiding pressure peaks................................... 15
5.6 Leakage ................................................................................. 16
5.6.1 Internal coolant supply, vertical installation
.................................................................................... 16
5.6.2 Internal coolant supply, horizontal installa-
tion ............................................................................ 17
6 Technical Specifications 18
6.1 Dimensions .......................................................................... 19
6.2 Technical data sheet (KL7003 , AC-Motor) ............... 20
6.2.1 Performance Diagram........................................ 21
6.3 Wiring diagram................................................................... 22
6.4 Motor protection PTC 160°C.......................................... 23
6.5 Speed sensor (digital differential magneto resistor)
.................................................................................................. 24
6.6 Air-borne noise emissions.............................................. 25
7 Operating location 26
8 Installation 27
8.1 Installing the HF spindle ................................................. 27
8.2 Diameter of media supply line ..................................... 28
8.3 Cooling water...................................................................... 28
8.3.1 Quality of cooling water.................................... 28
8.3.2 Setting the cooling.............................................. 28
8.4 Compressed air................................................................... 29
8.4.1 Air purity classes (ISO 8573-1) ......................... 29
8.4.2 Setting the sealing air ........................................ 29
8.5 Setting the internal coolant supply ............................ 30
9 Commissioning 31
9.1 Running-in schedule ........................................................ 31
9.2 Daily start-up....................................................................... 32
9.3 Shutdown signal................................................................ 32
9.4 Commissioning after storage........................................ 32
10 Tool change 33
10.1 Clockwise and counter-clockwise ............................... 33
10.2 Manual hollow shank taper ........................................... 33
11 Tools for high speed cutting 35
12 Maintenance 36
12.1 Ball bearings ........................................................................ 36
12.2 Daily cleaning ..................................................................... 36
12.2.1 Before commencing work ................................ 36
12.2.2 With every tool change ..................................... 36
12.2.3 Every time the clamping device is changed
.................................................................................... 37
12.3 In the case of storage ....................................................... 37
12.4 Monthly maintenance ..................................................... 37
12.5 Long periods of storage.................................................. 37
12.6 Maximum storage time ................................................... 37
13 Dismantling 38
13.1 Disposal and environmental protection ................... 38
14 Service and repairs 39
14.1 Service partners ................................................................. 39
14.2 Malfunctions........................................................................ 40
15 Declaration of Incorporation 43