Jäger 11503005, Manual

Page: 3 / 36

Item no. 11503005, Revision 07 3 ( 36 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual....................................................... 5
1.2 Explanation of symbols used........................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle......................................... 6
2.1.1 Optional accessories.............................................. 6
2.1.2 Documentation supplied..................................... 6
2.2 Packaging of HF spindle.................................................... 6
3 Designated use 7
3.1 Permissible types of machining...................................... 7
3.2 Permissible materials.......................................................... 7
4 Safety instructions 8
4.1 Safe working .......................................................................... 9
4.2 Shutdown of HF spindle.................................................. 10
4.3 Installation and maintenance........................................ 10
4.4 Modification and repair ................................................... 10
4.5 Improper operation .......................................................... 10
5 Technical description 11
5.1 Connections of HF spindle ............................................. 11
5.2 Electrical connection ........................................................ 12
5.3 Cooling .................................................................................. 12
5.4 Sealing air ............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change.................................................... 13
5.7 Cylinder vent ....................................................................... 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Technical data sheet (KL 3502, AC motor) ................ 16
6.2.1 Performance Diagram........................................ 17
6.3 Wiring diagram ................................................................... 18
6.4 Motor protection PTC 130°C.......................................... 19
6.5 ESD protection.................................................................... 19
6.6 Air-borne noise emissions .............................................. 20
7 Operating location 20
8 Installation 21
8.1 Installing the HF spindle.................................................. 21
8.2 Diameter of media supply line...................................... 21
8.3 Compressed air................................................................... 22
8.3.1 Air purity classes (ISO 8573-1).......................... 22
8.3.2 Setting the sealing air ......................................... 22
8.3.3 Setting values......................................................... 23
9 Commissioning 23
9.1 Running-in schedule.......................................................... 23
9.2 Daily start-up ........................................................................ 24
9.3 Shutdown signal ................................................................. 24
9.4 Commissioning after storage ......................................... 24
10 Tool change 25
10.1 Clockwise ............................................................................... 25
10.2 pneumatic taper change.................................................. 25
10.2.1 Automatic hollow shank taper tool clamp
..................................................................................... 26
10.3 Tool changing station (optional accessory) .............. 27
10.3.1 pneumatic taper change ................................... 27
10.3.2 Installing the changing station........................ 27
10.3.3 Maintenance........................................................... 27
11 Tools for high speed cutting 28
12 Maintenance 29
12.1 Ball bearings ......................................................................... 29
12.2 Daily cleaning....................................................................... 29
12.2.1 Before commencing work ................................. 29
12.2.2 With every tool change ...................................... 30
12.3 In the case of storage......................................................... 30
12.4 Monthly maintenance....................................................... 30
12.5 Long periods of storage ................................................... 30
12.6 Maximum storage time..................................................... 30
13 Dismantling 31
13.1 Disposal and environmental protection .................... 31
14 Service and repairs 31
14.1 Service partners................................................................... 31
14.2 Malfunctions......................................................................... 32
15 Declaration of Incorporation 35