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OPERATION AND MAINTENANCE MANUAL 

01-2016

 

 

Bends of type 9202, T-pieces of type 9203 and X-pieces of type 9218 TT should be stored indoors. 

  

3.4 TRANSPORTATION 

 

Bends of type 9202, T-pieces of type 9203 and X-pieces of type 9218 TT should be transported by sheltered 

vehicles. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Schematic drawing of how the X-piece of type 9218 TT from DN100 – DN600, double flange bend with 

the N foot of type 9202 from DN80 – DN800 and flange T-piece of type 9203 from DN50 – DN1000 should be 
mounted for transport by use of slings. Use slings to transport the items mentioned above. 
 
 

4 ASSEMBLY AND INSTALLATION 

 

4.1 INSTALLATION GUIDELINES 

 

The double flange bend with the N foot of type 9202, T-pieces of type 9203 and X-pieces of type 9218 TT 

are tailored to being mounted at a line pipe of a pipeline with the application of additional flange-to-flange seals. 
Before  mounting  the  bend,  it  is  recommended  lubricating  the  surface  of  the  sealing  system  with  technical 
vaseline,  which  will  prevent  rubber  elements  from  adhering  and  being  damaged  in  the  course  of  disassembly 
works. Insert the bend or T-piece into the prepared section of the pipeline, connect one of its flanges with the line 
pipe, while the other flange to the vertical pipe connection. Connect the flanges by using a flange-to-flange seal. 
Centre both pipe ends. Following the assembly, check if the T-piece or bend is installed correctly. 

Bends and T-pieces delivered by the manufacturer are ready to be assembled at the installation. Any works 

related to the disassembly of sealing elements can lead to the loss of tightness. 
 

4.2 INSTALLATION INSTRUCTIONS 

 
 

Before installing the fittings, check the technical and commercial documentation, i.e. application of 

media and operation parameters of the pipeline in which they are to be installed.  

Before the assembly 

works, remove the sealing of the main pass, if any; check the condition of the inner surfaces of the coupler and, if 
necessary, carefully wash them with water. 
Any change in the operating conditions must be consulted with the fitting's manufacturer. 
 
Method for the installation of a double flange foot bend of type 9202 is presented in the diagram below: 

Summary of Contents for 9202

Page 1: ...roved for use by JAFAR S A Factory President Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual exempts the manufacturer from all obligations liabilities a...

Page 2: ...TION 3 2 2 MATERIALS 4 2 3 DIMENSIONS 4 2 4 STANDARDISATION 6 2 5 ORDERING REGULATIONS 7 2 6 MANUFACTURE AND ACCEPTANCE 7 2 7 MARKINGS 7 3 PROTECTION STORAGE TRANSPORT 7 3 1 PROTECTIVE COATINGS 7 3 2...

Page 3: ...or horizontal pipelines 1 3 TECHNICAL SPECIFICATION The bend of type 9202 T pieces of type 9203 X piece of type 9218 TT are used for transporting potable and industrial water and other liquids to be d...

Page 4: ...eces of type 9218 TT is to be found in the table Pos Part name Material Standard 1 Bend T piece body Ductile cast iron EN GJS500 7 PN EN 1563 2012 2 3 DIMENSIONS Double flange bend with the N foot of...

Page 5: ...00 106 0 200 1000 262 0 100 360 19 3 300 800 125 0 250 1000 270 0 60 330 22 8 150 530 123 0 300 1000 274 0 80 400 23 1 200 850 129 0 400 1000 285 0 100 400 23 5 250 645 135 0 500 1000 300 0 125 400 25...

Page 6: ...1100 550 420 0 mm 2 4 STANDARDISATION PN EN 1074 1 2002 Pipeline fittings Functional requirements and verification tests General requirements PN EN 12266 1 2007 Industrial fittings Fitting testing PN...

Page 7: ...equirements and PN EN 12266 1 2007 Industrial valves Testing of metallic valves All fittings are tested for tightness 100 Such tests include external unit tightness while delivered 2 7 MARKINGS The ma...

Page 8: ...bber elements from adhering and being damaged in the course of disassembly works Insert the bend or T piece into the prepared section of the pipeline connect one of its flanges with the line pipe whil...

Page 9: ...bend pipe 2 pipeline flanges 3 flange seal 4 mounting bolt 5 washer 6 nut Method for the installation of a flange T piece of type 9203 is presented in the diagram below 1 T piece 2 pipeline flanges 3...

Page 10: ...o guidelines and recommendations included in H S regulations applicable to the installation of pipelines and equipment in water supply stations thermal power stations sewage treatment plants intermedi...

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