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OPERATION AND MAINTENANCE MANUAL 

01-2016

 

 

PN-EN 1092-2: 1999 

Flanges  and  their  connections.  Circular  flanges  for  pipes,  fittings,  couplers 
and accessories with PN designation. Cast iron flanges. 

PN-EN 1561: 2012 

 

Founding. Grey cast iron. 

PN-EN 1563: 2012 

 

Founding. Ductile cast iron. 

PN-EN ISO 12944-5: 2001 

Paints  and  varnishes.  Corrosion  protection  of  steel  structures  by  protective 
paint systems. Protective paint systems. 

 
 

2.5 ORDERING REGULATIONS 

 

Water supply system fittings are specific purpose industrial fittings, therefore orders must include: 

- catalogue number, 
- intended use, e.g. for water supply systems, 
furthermore: 

 

nominal diameter – acc. to PN-EN ISO 6708: 1998 

 

- nominal pressure – acc. to PN-89/H – 02650 

 

body material type – acc. to PN-EN 1563: 2012 

 

max. operating temperature – acc. to PN-89/H – 02650. 

 
 

2.6 MANUFACTURE AND ACCEPTANCE 

 

The double flange bend with the N foot of type 9202, T-pieces of type 9203 and X-pieces of type 9218 TT 

are  accepted  and  produced  in  accordance  with  PN-EN  1074-1:2002  (Water  supply  system  fittings.  Functional 
requirements and verification tests. General requirements) and PN-EN 12266-1:2007 (Industrial valves. Testing 
of  metallic  valves).  All  fittings  are  tested  for  tightness  (100%).  Such  tests  include  external  unit tightness while 
delivered. 
 

2.7 MARKINGS 

 

The marking of bends of type 9202, T-pieces of type 9203 and X-pieces of type 9218 TT is governed by the 

following standards: PN-EN-19: 2005 and PN-EN-1074-1: 2002. 
 

Bodies  of  bends  of  type  9202,  T-pieces  of  type  9203  and  X-pieces  of  type  9218  TT  feature  markings  on 

labels, stuck on walls of body necks. The markings contain the following data: 

- coupler type (acc. to the product catalogue number /TYPE/)  
- nominal diameter 
- nominal pressure 
- body material type 
- manufacturer's trademark 

and identification mark: (e.g. series no.) 
 

3 PROTECTION, STORAGE & TRANSPORT 

 

3.1 PROTECTIVE COATINGS 

 

All internal and external cast iron surfaces are secured with epoxy paint applied electrostatically. The paint is 

approved for contact with food products. 

The anti-corrosion coat layer thickness is min. 250 

µ

m. 

The casting surface is pre-treated for epoxy coating in accordance with the relevant technical documentation and 
PN-EN ISO 12944-5:2001. 
 

3.2 PACKAGING 

 

Bends  of  type  9202,  T-pieces  of  type  9203  and  X-pieces  of  type 9218 TT are packaged on EURO pallets 

(1200x800) and secured with stretch foil. 
 

3.3 STORAGE 

 

Summary of Contents for 9202

Page 1: ...roved for use by JAFAR S A Factory President Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual exempts the manufacturer from all obligations liabilities a...

Page 2: ...TION 3 2 2 MATERIALS 4 2 3 DIMENSIONS 4 2 4 STANDARDISATION 6 2 5 ORDERING REGULATIONS 7 2 6 MANUFACTURE AND ACCEPTANCE 7 2 7 MARKINGS 7 3 PROTECTION STORAGE TRANSPORT 7 3 1 PROTECTIVE COATINGS 7 3 2...

Page 3: ...or horizontal pipelines 1 3 TECHNICAL SPECIFICATION The bend of type 9202 T pieces of type 9203 X piece of type 9218 TT are used for transporting potable and industrial water and other liquids to be d...

Page 4: ...eces of type 9218 TT is to be found in the table Pos Part name Material Standard 1 Bend T piece body Ductile cast iron EN GJS500 7 PN EN 1563 2012 2 3 DIMENSIONS Double flange bend with the N foot of...

Page 5: ...00 106 0 200 1000 262 0 100 360 19 3 300 800 125 0 250 1000 270 0 60 330 22 8 150 530 123 0 300 1000 274 0 80 400 23 1 200 850 129 0 400 1000 285 0 100 400 23 5 250 645 135 0 500 1000 300 0 125 400 25...

Page 6: ...1100 550 420 0 mm 2 4 STANDARDISATION PN EN 1074 1 2002 Pipeline fittings Functional requirements and verification tests General requirements PN EN 12266 1 2007 Industrial fittings Fitting testing PN...

Page 7: ...equirements and PN EN 12266 1 2007 Industrial valves Testing of metallic valves All fittings are tested for tightness 100 Such tests include external unit tightness while delivered 2 7 MARKINGS The ma...

Page 8: ...bber elements from adhering and being damaged in the course of disassembly works Insert the bend or T piece into the prepared section of the pipeline connect one of its flanges with the line pipe whil...

Page 9: ...bend pipe 2 pipeline flanges 3 flange seal 4 mounting bolt 5 washer 6 nut Method for the installation of a flange T piece of type 9203 is presented in the diagram below 1 T piece 2 pipeline flanges 3...

Page 10: ...o guidelines and recommendations included in H S regulations applicable to the installation of pipelines and equipment in water supply stations thermal power stations sewage treatment plants intermedi...

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