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OPERATION AND MAINTENANCE MANUAL 

12-2016 

 

8

 

3.4 TRANSPORT 

 
 

Transport the gate valves on sheltered vehicles. 
Heavy gate valves (DN350 and larger) shall be handled with the integrated handling pieces made of eye 

bolts;  the  gate  valves  from  DN40  to  DN300  shall  be  handled  on  slings  (see  the  example  diagram  below)  and 
secured from turning. 
Never suspend the valve by its drive actuator when handling. 
 
 
 

DN350> 

 

DN40 to DN300 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

4 ASSEMBLY AND INSTALLATION 

 

4.1 ASSEMBLY GUIDELINES 

 
 

The  TYPE  2902  and  TYPE  2911  drive-ready  flanged  gate  valves  with  soft  seals  can  be  installed  in 

underground  or  surface  pipelines  both  in  horizontal  or  vertical  orientation.  The  listed  products  are  suitable  for 
joining  with  the  flanged  ends of pipelines with the size equal to that of the valve flanges. Note that the system 
must not expose the (gate) valve to bending or tensile stress from loading with the weight of unsupported pipeline 
sections. It is recommended to perform installation works considering pipeline compensation due to temperature 
and pressure. The valve assembled and adjusted by the manufacturer is ready for installation. Any dismantling of 
the valve components may result in loss of seal. 
When installing the gate valve with its drive actuator, follow the OHS requirements specified in the actuator 
operation and maintenance manuals. 

 
4.2 ASSEMBLY INSTRUCTIONS 

 
 

Before attempting to install the valve, check the technical and commercial documents delivered with the 

product  to  verify  that  the  media  and  pipeline  operating  parameters comply with the manufacturer's declaration. 
Any change in the operating conditions must be consulted with the valve manufacturer beforehand. 
 

Before  attempting  to  assemble  the  valve,  remove  the  main  bore  plugs,  check  the  inner  surfaces  of  the 

valve and thoroughly flush with water, if necessary. 
CAUTION! If the product is damaged mechanically, do not install it in the pipeline. 
Before commissioning the valve with the drive actuator and during the connection and adjustment of the 
drive unit, verify the electric connections and fire protection according to the technical manual from the 
drive actuator manufacturer. 
 

Summary of Contents for 2911

Page 1: ...oved for use by President of Factory JAFAR S A Failure to comply with the guidelines and instructions in this Operation and Maintenance Manual releases the manufacturer from all obligations liability...

Page 2: ...LS 4 2 3 DIMENSIONS 5 2 4 REFERENCE STANDARDS 6 2 5 ORDERING INFORMATION 6 2 6 PRODUCTION AND ACCEPTANCE 6 2 7 MARKINGS 7 3 PROTECTION STORAGE TRANSPORT 7 3 1 PROTECTIVE COATINGS 7 3 2 PACKAGING 7 3 3...

Page 3: ...nominal pressure values the connection flanges are manufactured to EN ISO 2285210 Valve drive coupling type B3 Installation length EN 558 1 series 14 Type 2911 series 15 Type 2902 Nominal pressure rat...

Page 4: ...400 15 or EN GJS 500 7 EN 1563 2 Cover Cast iron EN GJS 400 15 or EN GJS 500 7 EN 1563 3 Sealing plug Brass EN 1982 4 Safety ring Steel grade 1 1260 74 H 84032 5 Wedge skid Cast iron EN GJS 400 15 or...

Page 5: ...425 330 370 560 625 875 180 42 5 300 270 500 28 485 389 430 635 700 950 180 51 350 290 550 30 555 448 490 34 720 785 1033 180 60 400 310 600 32 620 503 550 980 1060 1268 180 58 450 330 35 670 548 600...

Page 6: ...Ingots and castings EN 12420 Copper and copper alloys Forgings ISO 965 1 General purpose ISO metric threads Tolerances Principles and basic data ISO 2903 Trapezoid ISO metric threads Tolerances EN IS...

Page 7: ...r sealing temperature rating construction mark B and or mark CE as applicable product type 3 PROTECTION STORAGE TRANSPORT 3 1 PROTECTIVE COATINGS All inner and outer cast iron surfaces are protected w...

Page 8: ...sidering pipeline compensation due to temperature and pressure The valve assembled and adjusted by the manufacturer is ready for installation Any dismantling of the valve components may result in loss...

Page 9: ...ility shall not apply 4 4 GENERAL This Manual applies to all Group 2000 products designed for equipping with actuators i e gate valves of various connection end types and manufactured by FA JAFAR S A...

Page 10: ...y at work with low or high temperature hazard Misuse of this product is prohibited 5 WARRANTY TERMS AND CONDITIONS The product assembled installed and operated in compliance with this Manual is covere...

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