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IS3206VSP3J  Rev-A 

11.

 

Troubleshooting 

11.1.

 

General Problems 

 

Motor Will NOT Start: 

1.

 

Make sure the terminal board connections agree with the wiring diagram on the pump data plate label. 

2.

 

Be sure the pump is wired for the available field supply voltage. 

3.

 

Check for and correct any improper or loose wiring connections; open switches or relays; tripped circuit 
breakers, or blown fuses. 

4.

 

Manually check the rotation of the motor shaft for free movement and lack of obstruction.  Correct if necessary. 

 

Motor Shuts OFF: 

1.

 

Check for low voltage or power drop at the motor (frequently caused by undersized wiring).  Contact a qualified 
professional to verify the electrical connections. 

 

Motor Hums, But Does NOT Start: 

1.

 

Impeller jammed with debris.  Have a qualified repair professional open the pump and remove the debris. 

 

Pump Won't Prime: 

1.

 

Empty pump/strainer housing.  Make sure the pump/strainer housing is filled with water and the cover o-ring is 
clean.  Ensure the o-ring is properly seated in the cover o-ring groove.  Ensure the o-ring sealing surface is 
lubricated with “Jack’s 327” and that the strainer cover is locked firmly in position.  Lubricant will help to create a 
tighter seal. 

2.

 

Loose connections on the suction side.  Tighten the pipe/union connections. 

Note: 

Any self-priming pump will not prime if there are suction air leaks.  Leaks will result in bubbles emanating 

from the return fittings on the pool wall. 

3.

 

Leaking O-ring or packing glands on valves.  Tighten, repair, or replace the valves. 

4.

 

Strainer basket or skimmer basket loaded with debris.  Remove the strainer housing cover or the skimmer cover.  
Clean the basket, and refill the strainer housing with water.  Tighten the cover. 

5.

 

Suction side clogged.  Contact a qualified repair professional.  You should have 5” - 6” of vacuum at the strainer 
cover (your pool dealer can confirm this with a vacuum gauge).  You may be able to check by removing the 
skimmer basket and holding an object over the bottom port with the skimmer full and the pump running.  If no 
suction is felt, check for line blockage. 

a.

 

If the pump develops a vacuum, check for a blocked suction line or a dirty strainer basket.  An air leak in 
the suction piping may be the cause. 

b.

 

If the pump does not develop a vacuum and the pump has sufficient “priming water”: 

i.

 

Re-check the strainer housing cover and all threaded connections for suction leaks.  Check if all 
system hose clamps are tight. 

ii.

 

Check voltage to ensure that the motor is rotating at full rpm’s. 

iii.

 

Open the housing cover and check for clogging or obstruction in suction.  Check the impeller for 
debris. 

iv.

 

Remove and replace the shaft seal only if it is leaking. 

 

Low Flow – Generally: 

1.

 

Clogged or restricted strainer or suction line.  Contact a qualified repair professional. 

2.

 

Undersized pool piping.  Correct the piping size. 

3.

 

Plugged or restricted discharge line of filter, valve partially closed (high gauge reading).  Sand filters – backwash as 
per manufacturer’s instructions; D.E. filters – backwash as per manufacturer’s instructions; Cartridge filters – clean 
or replace the cartridge. 

4.

 

Air leak in suction (bubbles issuing from return fittings).  Re-tighten the suction and discharge connections using 
PTFE tape. Inspect other plumbing connections, and tighten as required. 

5.

 

Plugged, restricted, or damaged impeller.  Replace the impeller including a new seal assembly. 

 
 
 
 

 

Noisy Pump: 

Summary of Contents for JVS185S

Page 1: ...ge 1 of 32 IS3206VSP3J Rev A JVS185S JVS270S Owner s Manual Note To prevent potential injury and to avoid unnecessary service calls read this manual carefully and completely SAVE THIS INSTRUCTION MANU...

Page 2: ...Page 2 of 32 IS3206VSP3J Rev A...

Page 3: ...d Digital Control Interface Wiring Optional 16 5 5 Remote Stop Switch Wiring Optional 17 6 Startup Operation 17 6 1 Prior to Start Up 17 6 2 Starting Priming the Pump 18 6 3 User Interface Summary 18...

Page 4: ...ND SAFE USE OF THIS VARIABLE SPEED PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY WARNING To reduce risk of inju...

Page 5: ...ctric shock see installation instructions and consult a professional electrician on how to bond pump Also contact a licensed electrician for information on local electrical codes for bonding requireme...

Page 6: ...manual air relief valve must be in open position Before starting pump all system valves must be set in a position to allow system water to return back to the pool Do not change filter control valve po...

Page 7: ...the power consumption is greatly affected by the speed of the pump Lowering the speed of the pump can drastically reduce the power that is consumed Below are some of the major benefits of running the...

Page 8: ...rains Do NOT install pump and filter in a damp or non ventilated location Keep motor clean Pump motors require free circulation of air for cooling 4 2 Pump Mounting Install pump on a level concrete s...

Page 9: ...shock turn OFF power to pump before working on electrical connections Fire Hazard match supply voltage to pump nameplate voltage Insure that the electrical supply available agrees with the pump s volt...

Page 10: ...ing at an appropriate flow rate to operate the other equipment as defined by the timers set in the Timer Menu See section 6 7 4 10 Remote Control Wiring Operation The JVS185S and JVS270S pumps can be...

Page 11: ...nd motor drive RS485 terminal block and user interface PCB Use multi conductor jacketed cable suitable for the installation location The cable must be routed through one of the left side conduit openi...

Page 12: ...Page 12 of 32 IS3206VSP3J Rev A Figure 4 12 3 Wall Mounting the Interface...

Page 13: ...on will use the remote stop feature of the drive connect the digital input terminals to the remote stop switch as shown in the Remote Stop Wiring diagram See section 5 5 7 Wiring for remote control an...

Page 14: ...WILL CONTINUE RUNNING IN THE EVENT OF COMMUNICATION LOSS When inputs are activated via wire jumpers the pump will respond to a communication loss after a 4 minute delay as follows 1 No inputs connect...

Page 15: ...F ON OFF ON OFF Aux 6 OFF OFF ON ON OFF Aux 7 OFF ON ON ON OFF Aux 8 OFF OFF OFF OFF ON Aux 9 OFF ON OFF OFF ON Aux 10 OFF OFF ON OFF ON Aux 11 OFF ON ON OFF ON Aux 12 OFF OFF OFF ON ON Aux 13 OFF ON...

Page 16: ...pump is remotely controlled When inputs INP1 3 are activated via the pool control relay contacts timer speeds 1 8 are selected according to the following table see section 6 7 Timer Speed INP1 Status...

Page 17: ...to Start Up If it is necessary to perform a water pressure test prior to initial use to ensure plumbing system is functioning properly then the following criteria should be maintained for this test 1...

Page 18: ...T add chemicals to pool spa system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warranty ATTENTION Before removing strainer cover 1 STOP PUMP before proceedin...

Page 19: ...esume normal operation 4 Quick Clean QUICK CLEAN is a mode intended for use when the pool will be cleaned with a suction side vacuum 6 4 Menu Outline 1 Configuration Menu see section 6 6 for basic pro...

Page 20: ...buttons for several seconds to unlock Configuration Menu 2 Use to enter Configuration Menu 3 4 Select language for all displayed messages Move to next menu item 5 Use to change clock setting Use if cl...

Page 21: ...screen is not shown 14 Use to enable or disable password protection Move to next menu item 15 Use to set password timeout Move to next menu item Note This sets the amount of time from the last button...

Page 22: ...ump is being controlled by a third party pool control the pump display can be locked by the password however the pump will respond to any and all commands being sent from the pool control Buttons Scre...

Page 23: ...Timer 2 until 2 00 pm Default setting for Timer 1 is to start at 12 00 am and end at 11 45 pm When Remote Control Mode is set to Relay Control the speed for Timer 1 may be set to 0 rpm to allow the p...

Page 24: ...r status messages as well as the amount of time that has elapsed since the condition occurred See section 11 2 for more detail 6 10 Stop Resume Screen 1 2 Note When Stop Resume is pressed at any time...

Page 25: ...y shaft seals must be replaced due to wear or damage Replace with genuine seal assembly kit See Shaft Seal Change Instructions in this manual 8 Storage Winterization WARNING Separation Hazard Do not p...

Page 26: ...the motor assembly out of the pump strainer housing item 3 exposing the diffuser item 9 Remove the two diffuser screws item 7 and pull the diffuser item 9 off of the seal plate item 15 to expose the...

Page 27: ...nd onto the seal plate item 15 aligning the three pins on the diffuser item 9 with the three holes on the seal plate item 15 Replace the two diffuser screws item 7 9 6 Replacing the Motor Assembly 13...

Page 28: ...1 13B SPX4000SAV Shaft Seal Assembly Viton 1 14 SPX3200T Housing O Ring 1 15 SPX3200ELB Seal Plate 1 16 SPX3200Z211 Housing Insert Seal Plate Spacer Kit 1 17 SPX3200Z3 Housing Bolt 1 18 SPX3200Z5 Moto...

Page 29: ...ainer housing cover or the skimmer cover Clean the basket and refill the strainer housing with water Tighten the cover 5 Suction side clogged Contact a qualified repair professional You should have 5...

Page 30: ...sent Check ambient temperature and verify against motor nameplate 50 C 122 F Check System Drive overload Indicates that motor current is too high Check impeller diffuser shaft seal and motor for any i...

Page 31: ...Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in residential installations This equipment generates uses and can radiate radio frequ...

Page 32: ...JACUZZI is a registered trademark of Jacuzzi Inc 2020 Jacuzzi Inc All rights reserved...

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