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Operator’s Manual

English version - MI_USA-0160

EDITION - 10/2012

CODE - 512194

FALCON

VORTEX/HORTI

WARNING

Read Operator's Manual before setting up, operating, or maintaining
sprayer. Failure to follow safety precautions in this manual an in labels
on the product could result in serious injury or death to the operator or
bystanders.
Keep manual nearby for futher reference. If manual is demaged or
illegible, contact your Jacto dealer or Jacto at the address below for a
replacement.

JACTO INC.

19217 SW 119

th

Ave

Tualatin, Oregon 97062

Tel.: (503) 885-8723
Fax: (800) 511-3671

Toll Free: (800) 522-8610

E-mail: [email protected]

Home page: www.jacto.com

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Summary of Contents for FALCON VORTEX

Page 1: ...in this manual an in labels on the product could result in serious injury or death to the operator or bystanders Keep manual nearby for futher reference If manual is demaged or illegible contact your Jacto dealer or Jacto at the address below for a replacement JACTO INC 19217 SW 119th Ave Tualatin Oregon 97062 Tel 503 885 8723 Fax 800 511 3671 Toll Free 800 522 8610 E mail info jacto com Home page...

Page 2: ......

Page 3: ...djustment Should your doubt persist please contact your Jacto dealer INTRODUCTION JACTO RESERVES THE RIGHT TO CHANGE SPECIFICATIONS AND DESIGN WITHOUT PRIOR NOTICE MÁQUINAS AGRÍCOLAS JACTO S A CONTRIBUTING TO THE AGRICULTURE DEVELOPMENT IDENTIFICATION PLATE Your sprayer has a plate showing its model and serial number This information is very important so that Jacto can keep records of eventual mod...

Page 4: ...pressure gauge kit 23 Foam marker optional 23 Chemicals mixer 25 Mixing chemicals 25 Chemical container rinse nozzle 26 Flow bypass valve 27 Hydraulic agitator 27 Filler unit optional 28 Fan rotation adjusting valve 29 Spray boom 29 OPERATIONAL PROCEDURES 30 SETTING UP THE TRACTOR 31 CONNECTING THE PTO 33 ASSEMBLING THE ELECTRO ELECTRONIC CONTROL 34 ASSEMBLING THE BOOM 35 BOOM UNFOLDING AND FOLDIN...

Page 5: ...sethiscancauseseriousinjuriesor fatalaccidents Do not modify this sprayer in any way because this can impair the function and risk your safety Keep away children aged people and animals while operating servicing this sprayer and even when the sprayer is stored In the delivery of your sprayer have your Jacto dealer instruct you on the assembly operation maintenanceandwarrantyindetail Keep hands fee...

Page 6: ...abel Keep the chemical products closed and in a dry and ventilated place Usethechemicalproductsinagricultureonly Keep away children untrained people and animals Handle the chemicals following recommendations of a technician Alwayshandlechemicalsinaventilatedplaceandequippedwithindividualprotectiveequipment Use the application rate as per instructions on the labels Do not make spray applications in...

Page 7: ...by ordering them through the part numbers specified below P N 276220 ATTENTION Lubrication point P N 379230 ATTENTION Read the operator smanualbefore operating the sprayer ATTENTION Read the operator s manual before operating the sprayer P N 379248 P N 379073 ATTENTION Cleanwatertank to wash the hands P N 379107 ATTENTION Hydraulic oil levelindicator P N 379123 ATTENTION Obligatory use of hearing ...

Page 8: ...keanykindofmaintenance while the fan is in motion and the PTO is engaged P N 379065 ATTENTION Risk of serious injuries Keep all protection devices in its places P N 379115 ATTENTION Obligatory use of protective mask P N 379214 ATTENTION Maximumspeed allowed for the machine is 18 5 mph P N 379222 ATTENTION This machine is not allowed in highways ATTENTION Risk of serious injuries Do not make any op...

Page 9: ...s must be locked on the tractor s PTO and sprayer s shaft Make sure the drawbar and the sprayer end are properly engaged Follow these recommendations strictly in order to avoid injuries or death Check and change the worn and broken parts Check if all protectors are in their places before operating the sprayer Make sure that no one is close to the machine before running the engine Stop theengine be...

Page 10: ...t double nozzle holder Quantity 82 Model JA 2 cone AXI 110 02 flat fan Recommended maximum pressure kgf cm psi JA 2 10 5 150 AXI 02 4 2 60 Spacing in 13 77 Boom Length ft 45 93 Actuation Hydraulic Height ft 1 64 to 4 26 Level indicator Hose attached to the tank Agitation Hydraulic system with venturi Filler unir OPTIONAL Model EJ 250 Fan Rotation rpm 2 800 Air volume ft min 18 822 72 32 000 ft h A...

Page 11: ...jet double nozzle holder Quantity 58 Model JA 2 cone AXI 110 02 flat fan Recommended maximum pressure kgf cm psi JA 2 10 5 150 AXI 02 4 2 60 Spacing in 19 68 Boom Length ft 14 0 Actuation Hydraulic Height ft 1 64 to 4 26 Level indicator Hose attached to the tank Agitator Hydraulic system with venturi Filler unit OPTIONAL Model EJ 250 Fan Rotation rpm 2 800 Air volume ft min 18 822 77 32 000 ft h A...

Page 12: ... 82 Model JA 2 cone AXI 110 02 flat fan Recommended maximum pressure kgf cm psi JA 2 10 5 150 AXI 02 4 2 60 Spacing in 13 77 Boom Length ft 45 93 Actuation Hydraulic Height ft 1 64 to 4 26 Level indicator Hose attached to the tank Agitation Hydraulic system with venturi Filler unir OPTIONAL Model EJ 250 Fan Rotation rpm 2 800 Air volume ft min 18 822 72 32 000 ft h Air speed mph 62 w boom at the l...

Page 13: ...ty 58 Model JA 2 cone AXI 110 02 flat fan Recommended maximum pressure kgf cm psi JA 2 10 5 150 AXI 02 4 2 60 Spacing in 19 68 Boom Length ft 14 0 Actuation Hydraulic Height ft 1 64 to 4 26 Level indicator Hose attached to the tank Agitator Hydraulic system with venturi Filler unit OPTIONAL Model EJ 250 Fan Rotation rpm 2 800 Air volume ft min 18 822 77 32 000 ft h Air speed mph 62 w boom at the l...

Page 14: ...OWER OF 100 HP AND 4 X 4 THE FLOW RATE TO FILL THE SPRAYER MUST NOT EXCEED 280 LITERS MINUTE OR THE TIME TO FILL IT MUST TAKE AT LEAST 5 MINUTES THE NONCOMPLIANCE WITH THE RECOMMENDATIONS CAN CAUSE DAMAGES TO THE EQUIPAMENT AS WELL AS THE LOSS OF THE RIGHTS TO WARRANTY FORNOTUSINGTHEEQUIPAMENTACCORDINGTOTHETECHNICALRECOMMENDATIONS OF THE OPERATOR S MANUAL FOR FALCON 1400 AM 14 AND FALCON 1400 VORT...

Page 15: ... 19 68 29 13 77 41 JP 75 19 81 gpm BIJET JA 2 AXI 100 02 19 68 29 13 77 41 JP 75 19 81 gpm BIJET JA 2 AXI 100 02 19 68 29 13 77 41 JP 75 19 81 gpm BIJET JA 2 AXI 100 02 19 68 29 13 77 41 JP 75 19 81 gpm V A R 2 WAYS 4 WAYS Electro electrônic with JEC 3600 and JSC 5000 Eletric JEC 3900 AVAILABLE VERSIONS OF FALCON VORTEX DESCRIPTION Nozzle holder Nozzles Model FALCON VORTEX Spacing Quantity Spacing...

Page 16: ...ngingand orpumpmaintenance Thisshutoffvalvemustremainopenwhilethesprayerisrunning Ifitremainsclosed youwillhear an unusual noise in the pump suction filter shutoffvalve 21 21 19 81 26 41 300 300 kgf cm JP 75 JP 100 JP 75 JP 100 Optional SPRAY PUMP The spray pumps used in the FALCON VORTEX sprayers have capacity ranging from 19 81 to 26 41 gpm gallons per minute SPRAY PUMP MODEL FLOW RATE gpm MAXIM...

Page 17: ...ll sections independent of the number of sections turned on or off MASTERFLOWcontrol pressure gauge 1 ATTENTION Toensurelongerlifeofthepressuregauge close thelever 1 aftercalibratingthesprayer thusreleasing the pressure and close the pressure gauge valve CONTROL V A R Thispressureregulatorprovidescalibrationrandingfrom2to35kg cm 30to500psi indicated by the pressure gauge Thelevers 1 and 2 havediff...

Page 18: ... raises and lower the frame Lever 03 raises and lower the left boom The boom can also be unfolded and folded throughthehydrauliccontrol HYDRAULIC BOOM CONTROLS BASIC CONTROL JEC 3900 ELECTRIC CONTROL Locatedunderthespraycontrol theelectrichydraulicboomcontrolisconnectedto thedistributing box which is connected to the control panel fastened near to the operator distributing box cable electrichydrau...

Page 19: ...urns on the spray to the 2nd section of the right boom Switch 2 turns on the spray to the 1st section of the right boom Switch 3 turns on the spray to the 1st section of the left boom Switch 4 turns on the spray to the 2nd section of the left boom Switch 5 directs the flow to the booms or to the tank return NOTE To actuate the switches 1 2 3 or 4 the switch 5 must be on upward Sprayer Control ELEC...

Page 20: ...00compensates all fluctuations on the working speed and keeps constant liquid volume per area JSC 5000 Sprayer Control Electro Electronic Masterflow Control Electric boom control Electro Electronic Masterflow Control The JEC 3600 control allows to simply unfold and fold the booms Switch A raises and lower the right boom Switch B raises and lower the left boom Switch C raises and lower the frame Sw...

Page 21: ...les workingcharacteristics NOZZLES The job of the nozzles is to generate droplets and distribute them uniformly over the surface being sprayed Flow angleanddropletsizesvaryaccordingtoworkingpressure Operatingwithpressureover thatrecommendedbythemanufacturerwilldecreasethenozzles life Thissprayerisequippedwithalumina ceramic nozzles whichareveryresistanttowearandto chemical action and fitted as sho...

Page 22: ...s to provide more safety to the operator These guards prevent the rotating parts from contacting the operator and his clothes as well as plants Do not removethem BREAKAWAY SYSTEM This system mounted at the boom end is specifically designed to protect the boom against impacts Upon shock against obstacles the boom end breaws away from its position but returns to the normal operating position right a...

Page 23: ...ure gauge kit was designed for checking the actual pressure on nozzles It can be installed on the sprayers assembled with both universal nozzle caps and fittings and complex nozzle holders such as double and quadruple units The maximum pressure of this kit is 100 psi However the pressure regulators of sprayers can easily reach above 100 psi which can damage the pressure gauge To ensure longer life...

Page 24: ... them up as shown in the photograph besides NOTE For more information on the use and maintenance of the foam marker consult the attached specific manual bluehose white hose foam nozzle tank valve blue hose White hose white hose compressor blue hose white hose female connector male connector tractor panel redcable fuseholder black cable tractor battery bluehose white hose foam nozzle control panel ...

Page 25: ...e chemical container flow bypass valve flow bypass valve lever 2 chemicals mixer fillingposition fillvalve 1 containerrinse nozzlevalve 2 chemicals mixer With the lever 2 on the position Incorporação de defensivo Mixing Chemicals all the chemical will be transfered to the sprayertank Rinse the chemical container afterwards wash inside the mixer After mixing the chemical set the lever 1 in the posi...

Page 26: ...e position Válvulas Superiores UpperValves ATTENTION Each container should be rinsed at least twice to ensure the residues are completely removed Watch out for sprinkling while rinsing the containers After rinsing properly the empty chemical containers dispose of them in an appropriate place Never leave empty chemicals containers anywhere that is in places where any untrained person has acess to P...

Page 27: ... chamber draws a great deal of water at a speed lower than the entry speed The difference in comparison with other agitators is that this one has two inlets One for high flow rate 1 hose and other for low flow rate 1 2 hose On the low flow rate inlet that is always in the same pressure of the nozzles there is a ceramic tablet that provides the following flow rates for agitatingthemixture Atapressu...

Page 28: ... lever of the chemicals mixer valve 5 must be set to bypass the flow to the filler unit Attention alwaysbealertwhilefillingthetank inordertoavoidspillageofthechemicalmixtureonto theground After finishing the filling operation connect the hose A again to the chemicals mixer valve Turn up again the lever 1 Válvulas Superiores Upper Valves Set the chemicals mixer lever 5 back to the working position ...

Page 29: ...ximun rpm while for spraying clear grounds no crop or vegetation it is necessary to adjust the rotation in order not to raise dust Another important factor is the power consumption the lower the fan rpm the lower the power consumption maximun power consumption with fan at 2 200 rpm 13 HP fanrotation adjustingvalve hydraulicmotorlever SPRAY BOOM This boom is specifically designed to make spray appl...

Page 30: ...ction or line filters Clean nozzles and their strainers Change for the first time the pump oil Retighten the bolts on the tank axle and wheels Receiving the sprayer Using the sprayer for the first time Every day or every 10 hours First 30 hours Every 100 hours X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Spraying Use individual protective clothing D...

Page 31: ...P TRACTOR ADJUSTING PARTS TO HITCH TO THE TRACTOR S THREE POINT SUSPENSION ATTENTION The instruction below is an example of what should be done for properly hitching the sprayer to the tractor s three point suspension To exemplify we have used the Ford 4600 tractor However you should proceed as directed in the operator s manual of your tractor TIE ARM OF THE LEFT BAR Toadjustthelengthoftheleftlift...

Page 32: ...SITION The positions of the holes vary according to the duty to be done Thirdarm s position No 1 No 1 No 2 No 2 Dutykind Ultra light Light Medium Heavy Frame No 4 No 3 No 4 No 3 STABILIZING CHAINS The stabilizing chains should be installed to limit the lateral movement of the sprayer hitched tothethree pointsystem These chains should be adjusted according to the boom of the sprayer to be used To a...

Page 33: ...ail please refer to the section MAINTENANCE PTO SHAFT CONNECTING THE PTO drawbar Mount the sprayer on the tractor s three point suspension and level it as shown in the figure beside h h 1 96 in 1 96 in NOTE Align the forks as shown by A A height adjustment Adjust the tractor hydraulic lift lever so that the sprayer is not raised too high Removeorsetasidethetractor s drawbar Adjust the PTO shaft If...

Page 34: ...ack cable negative pole red cable positive pole ATTENTION To handle batteries requires much attention since inside it there is acid liquid that causes injury to the skin eyes clothes etc besides being explosive Take care to not connect the negative and positive poles invertedly Otherwise the battery can explode ASSEMBLING THE ELECTRO ELECTRONIC CONTROL hydraulic boom control ...

Page 35: ...ng the chemical pump Onlyunfoldandfoldtheboom inareasfreeofobstaclessuchastrees electricitysupplycables etc hydrauliccontrol 01 02 03 Before assembling the boom lower to the lowest the frame Install the shaft observing the orientation of assembling and the fitting of the flat washer with the elastic pin Do the same with both right and left boom ATTENTION The cotter pin should be fitted in the side...

Page 36: ...36 ASSEMBLING THE BOOM N C A a o a t t a c h t h e s a l i z i n g c a b l e o n t h e o o m a i z i n ga b l e ...

Page 37: ... m e o n t h e o t h e r s i d e o f t h e b o o m a n d f i t t h e p i n a g a i n s p r i n gf a s t e n i n gp i n b o o m a c t u a t i o nc y l i n d e r a f t e r f i t t i n g t h e p i n i n s t a l l t h e f l a t w a s h e r a n d t h e l o c k a i r d u c tp r o t e c t o r A S S E M B L I N G T H E B O O M C Y L I N D E R M o v e t h e l e v e r 1 a n d 3 o f t h e h y d r a u l i c c...

Page 38: ...O L D I N G A N D F O L D I N G T H E B O f r a m n h e c P u l t h e b o o m e n d w t h y o u r h a n d t r y i n g t o r a i s e i t T h i s o p e r a i o n w l r e l e a s e t h e b o o o c a e A o c o t h e 2 n d b o o m o L o w e r t h e s l i d i n g f r a m e a l l t h e w a y o n t o f i x e d f r a m e T h e b o o p h b o T o f a s t e n t h e 2 s n t h e l o c d t c o r r e c t y i n t ...

Page 39: ...n i n g o f t h e b r a n c h o n t h e f i r s t b o o m s e c t i o n d e t a i l A 1 F A S T E N I N G T H E M A I N A I R D U C T T O T H E B O O M A I R D U C T T h e a i r d u c t s a r e f a s t e n e d t o g e t h e r b y V e l c r o T o f a s t e n t h e m c o r r e c t l y j u s t f o l l o w t h e s e a m e x i s t i n g o n t h e a i r d u c t a i r d u c t s e a m M O U N T I N G T H ...

Page 40: ...s i x a t i o nt o t h e r e s t A e f i x i n g t h e s u t t h e c a n T H E B O O M ...

Page 41: ...l J E C 3 6 0 0 J E C 3 9 0 0 2 31 12 33 1 2 1 s t O p e r a t e s t h e l e v e r 2 u n t i l t h e f r a m e i s l i f t e d a l l t h e w a y B O O M U N F O L D I N G A N D F O L D I N G T h e h y d r a u l i c c o n t r o l o f y o u r e q u i p m e n t c a n b e a c t u a t e d t h r o u g h J E C 3 6 0 0 J E C 3 9 0 0 o r l e v e r s a c c o r d i n g t o y o u r p u r c h a s e o r d e r T...

Page 42: ... i n u e t o o p t h e l e v e s 1 a n d 3 b y k e e p i n g t h e b o o t h e b a t h e w a y 4 t h A f t e r u n f o l d i n g t h e b o o m l o w e r t h e f r a m e a l l t h e w a y a n d k e e p t h e b o o t h e t a r g e t O N A l w e e t c T s l o w A O s e c ...

Page 43: ... r o t e c t i v e c l o t h i n g C O R R E C T A P P L I C A T I O N R A T E A n y t y p e o f a p p l i c a t i o n r e q u i r e s t h a t t h e r a t e b e m a i n t a i n e d d u r i n g t h e w h o l e s p r a y i n g w o r k T h i s w i l l b e p o s s i b l e w h e n y o u h a v e a g o o d s p r a y e r p r o p e r l y c a l i b r a t e d T h i s c a l i b r a t i o n c a n b e o b t a i...

Page 44: ... g e d S A P R A O T W B O S O I N U S E t h a s a s y s t e m h a l l o w s t o c a l i b r a t e t h e r e t u r n o f e a c h b o o m s o a p e e g t h e n u O N n o d t o e e o t h e p r e h s t h u s r e l e a s n g t h e p r e s s a n o s h e p e T H M A S T E O C A B R A N G T H E W O R N G P R E S S 0 1 e a 0 2 e n t h e o A 0 3 T h B 0 4 T h e k E R A O N S ...

Page 45: ...o t u r n o n 0 7 C h e c k i f t h e p r e s s u r e i n d i c a t e d b y t h e p r e s s u r e g a u g e c h a n g e d I f s o p r o c e e d a s f o l l o w s L o o s e n t h e f a s t e n i n g s c r e w s h o w n b y t h e a r r o w f i g u r eE T u r n t h e k n o b c l o c k w i s e t o i n c r e a s e t h e o p e r a t i n g p r e s s u r e f i g u r eF T u r n t h e k n o b c o u n t e r ...

Page 46: ...b e t t e r c o v e r a g e a n d m o r e h o m T a c o o w o n o e T p o y f o r l o n g t i m e c o n r e q e c o z e N S T R A N E R S n m T A F L O W R A E 0 5 0 0 2 0 5 0 8 0 1 0 4 0 7 0 0 0 e s s u r e p s g 1 5 8 0 4 5 7 8 0 2 3 0 6 0 7 0 8 1 0 1 1 1 3 1 4 1 4 5 1 5 1 6 1 9 ...

Page 47: ...7 0 02 1 4 82 5 2 22 0 0 92 4 2 63 0 6 73 5 5 82 5 6 53 1 0 03 9 1 14 5 7 4 4 6 05 4 57 1 67 8 06 0 97 3 79 4 01 1 0 09 0 81 0 8 01 4 2 11 6 1 31 2 5 01 5 0 61 9 1 32 2 3 31 7 8 42 1 4 82 7 2 53 1 6 32 2 7 62 7 4 63 4 7 34 0 6 1 4 0 64 9 16 4 17 0 55 5 56 6 28 4 49 8 38 2 29 7 21 2 8 21 4 5 31 1 3 21 3 5 71 7 2 02 0 0 91 6 0 31 9 3 42 4 4 72 8 4 22 0 5 22 4 8 03 1 3 13 6 5 5 3 7 44 3 85 8 76 4 15 ...

Page 48: ...1 0 m a a u m o a 1 5 p A t l o w e p r e s d f t i s r e d u c e d b y g e a e d o p e n A h i g h e p r e s s 4 t h e s e n o e o d p e o a d o e t s m a x i m W R E S I S T A N C E T o w A t e s t s p e r f o r m U U t h F O R M F L O W T S e i e s A X 1 1 a e m e a l o w u f o m y 0 5 0 5 0 A T T E N T I O N T I n o r d e t o a c h i e v e s p r a y i n g v o l u m f r o m f e e n o t h e s p ...

Page 49: ... 5 71 4 6 41 5 3 91 3 0 31 4 8 51 6 4 51 7 9 51 9 2 32 0 5 22 1 5 81 8 4 92 1 0 52 3 3 02 5 6 52 6 4 02 8 2 13 0 2 42 4 5 82 8 2 13 0 7 83 4 0 93 6 9 83 9 7 54 1 7 83 1 5 23 7 1 94 1 0 44 4 8 84 8 2 05 2 0 45 5 1 4 7 4 88 7 69 6 11 0 6 81 1 3 21 2 1 81 2 8 21 0 9 01 2 4 01 3 6 81 4 9 61 5 8 11 7 1 01 7 9 51 5 3 91 7 5 21 9 4 52 1 3 72 2 0 12 3 5 12 5 2 22 0 5 22 3 5 12 5 6 52 8 4 33 0 7 83 3 1 33 ...

Page 50: ... M C A L S F o l o w c t l y t h e i n s t r u c t i o n s o n t h e a U s i n d i v i d u a l p r o t e c t i v e c l o t h i n g r e c o m m e n d D o n e a d r i n k o r s m o k e C h a t e d p l a c e W t h e b o d t o u c h e b y c h e s O N T A M H 5 P R O C E D U R ET 4 9 5 S G PA N t T a c t o r s p e e d 2 5 m p h A c o n v u 4 9 5 S G PA 4 9 5 6 4 P P ...

Page 51: ... e r a t i o n u s e d t o m o v e t h e 5 0 m e t e r s o p e n t h e n o z z l e s a n d a d j u s t t h e p r e s s u r e a c c o r d i n g t o d i r e c t i o n s f o r t h e d i f f e r e n t t y p e s o f n o z z l e s C o n e n o z z l e s f r o m 4 5 t o 2 0 0 p s i F l a t f a n n o z z l e s f r o m 1 5 t o 6 0 p s i 1 0 U s e t h e c a l i b r a t o r b o t t l e t o c o l l e c t t h e...

Page 52: ... m e s s k e o t h e s m m g l o v e s m m b o o t s N G T H E C H E M C A E N T I O N y t h e c h e m s m l a b e l e w A l l i n g t h e b u c k e u S r u n t i l t h e m i x t u r e i s h o m o g e n e o h a i d a n d m O N t h e t a n k t o a v o i d d a m t h e p u E R A O N S ...

Page 53: ...a l l t h e i n d i v i d u a l p r o t e c t i v e e q u i p m e n t W a s h t h e w o r k i n g c l o t h e s s e p a r a t e l y f r o m o t h e r c l o t h e s T a k e a s h o w e r w i t h p l e n t y o f w a t e r a n d s o a p a n d p u t c l e a n c l o t h e s C O M P O N E N T S M A I N T E N A N C E M A I N F I L T E R T h e f r e q u e n c y o f f i l t e r c l e a n i n g d e p e n d ...

Page 54: ... O J O I N T T b o o t h r o u g h t h e n u a n d l o c k n u t T h i s a d j u s t m e m t h e b o o m s m t h e s a w i t h o u t e v e n t o u c h i n g a n y o o w t i s v e r y h e a v y m f i c u l t t h e m o v e m e n t u p o n i m a o b a e s P R E S S U R E R E G U L A T O R s e o e v e r y 1 0 0 w n g h o u s C R f n e c e s s a y i s r e c o m m w h w c R F L O W O L s e a v e n g ...

Page 55: ... h t e n e d p r o p e r l y a P a c k i n g r i n g 3 m i s s i n g b P a c k i n g r i n g 3 d a m a g e d c P a r t 4 n o t t i g h t e n e d p r o p e r l y a F i t t h e p a c k i n g r i n g 3 b R e p l a c e t h e p a c k i n g r i n g 3 c T i g h t e n t h e p a r t 4 L e a k a g e b e t w e e n t h e n o z z l e h o l d e rc o r e a n d b o d y L e a k a g e t h r o u g h t h e n o z z l ...

Page 56: ... M E D E 7 5 P U M P L U B R C A T I N G L H O G R E A S EL R E S E R V O R H O H Y O I L N O T o r e c o m C A N T S A O A L W S B N G H O L U C A N G O I L C C A L P U M P C l l u p i f n e c e s s a r y S A L U C A N G O I L G R E A S E F I L T E R I N G L E M E N T E N G N E H O ...

Page 57: ...r i c a t e w i t h l u b r i c a t i n g o i l w h e r e v e r t h e r e i s a j o i n t p i n o r s h a f t B o o m j o i n t B o o m e n d b r e a k a w a y S l i d i n g f r a m e g u i d e i t m u s t b e g r e a s e d r e g u l a r l y P T O s h a f t s l i d i n g f r a m eg u i d e P T O S H A F T M A I N T E N A N C E O i l ...

Page 58: ...e f a n h o u s i n g i t s e l f T h e f a n h o u s i n g i s m a a u m t h a t i s m o r e s e t i v e t o i m p a c s t h a n t h e s t e e T h e r e f o r e y o u s h a e w s a r e a T l l e r a p a i nE e 5 a e n g e e m N T E N A N C E ...

Page 59: ... T H P R O T E C T I O N G U A R D S 0 1 C O N N E C T I N G C h e c k t h e P T O s h a f t l e n g t h A d j u s t t h e l e n g t h b y c u t t i n g t h e t u b e s a n d p r o t e c t i o n g u a r d s p r o p o r t i o n a t e l y N o t e F i l e a n d r e m o v e a l l b u r r s L u b r i c a t e t h e m a l e a n d f e m a l e t u b e s C o n n e c t t h e P T O s h a f t a n d i n s t a l...

Page 60: ...t h e p u m p c a n f r e e z e a n d c a u s e s e r i o u s d a m S E R i n g v v e R h o a b 3 s p e N r e c o m T l i n g v a l v e l e v e b a h R s o p e o n a t t h e e n d o f e a c h w o n d m f u t u r e s p r a y a c a i o n s t e r c a l t e r v a l v e a s x e r ...

Page 61: ... s s u r e g a u g e s h o w s l o w e r p r e s s u r e d e f i c i e n tp r e s s u r e n o r m a lp r e s s u r ed I N T E R M I T T E N T P R E S S U R E T h e p r e s s u r e g a u g e n e e d l e v i b r a t e s w i t h i n t e n s i t y T h e p r e s s u r e h o s e s v i b r a t e w i t h i n t e n s i t y T h e n o z z l e s s p r a y i n g a n g l e v a r i e s P R O B L E M S C A U S E ...

Page 62: ... e m 7 n s f i c i e n t p u m p s o n N G a L A C K O F S U C T I O N A N D P U M P I N G C A P A T Y C A U S E S s n w t h m r e q 5 O n t h e i n t a k e h o s e F l l u p t h e t a n k w h w o 2 L w n t h e t a n k 4 D l t e r 1 L o w P T O r p m 7 W e s 3 t e r p a r t i a l l y o b s t r u c t e d 4 n t a k e h y o b s r u c t e d e F l l t h e t a n k w i t h w a t e r o p e n t h e v f l o...

Page 63: ... l a t o r c o m p o n e n t s a n d c l e a n o r r e p l a c e t h e m i f n e c e s s a r y P R O B A B L E C A U S E S I N D I C A T I O N A N D C O R R E C T I O N S W h e n t h e p u m p r u n s l i q u i d w i l l p a s s t h r o u g h t h e v a l v e e v e n i n c l o s e d p o s i t i o n h o w e v e r f l o w w i l l b e i n s u f f i c i e n t V a l v e w i t h s e a l i n g d e f i c i...

Page 64: ... n s f o r p r o p e r u s e o f t h i s s p r a y e r a n d c h e m i c a s t o e n s s a e y a n d e f i c i e n c y w h e s n o S P R A N G A T T E N T I O N o c h e a p r o p d p l a c e W e l u b r i c a t e a n d s t o r e t h e s p r a y i n a d r y a n d c o S t o p r e v e T h n d v d u p o e v e c l o t h i n g a n R O O S S P R A W T N N ...

Page 65: ... t i o n a n d p a i n t i n g P a r t s w h i c h s h o w w e a r o r t e a r d u e t o u s e U N L E S S T H E Y S H O W D E F E C T S I N W O R K M A N S H I P A S S E M B L Y O R M A T E R I A L H y d r a u l i c l u b r i c a t i n g o i l s a n d g r e a s e I n j u r i e s o f p e r s o n a l o r m a t e r i a l n a t u r e t o t h e u s e r o w n e r o r t h i r d p a r t i e s A d d i t i...

Page 66: ...L R E T A I L P U R C H A S E A D D R E S S C T Y P T R L P U R C H A S S I G N A T U T D A S R S C L A S S P O S T P R O D U C T R E G I S T R A C A R I N R L I N G D E A L E R P H O N E M N E M S E E S O G N A L R E T A I L P U R C H A S E A D D R E S S C T Y P T R L P U R C H A S S I G N A T U ...

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