8 MAINTENANCE AND LUBRICATION CHARTS
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8Maintenance and Lubrication Charts
8.1
MAINTENANCE CHART ____________________________________________________
1
Perform more frequently under severe, dusty, dirty conditions.
2
Have a Kawasaki authorized dealer perform this service
Mower Service Interval Chart
Interval
Item
Section
First 8 Hours
•
Replace engine oil
•
Replace engine oil filter
•
Check electrical wiring
•
Lubricate spindles and casters
See 9.3
See 9.3
See 9.18
See 8.2
Each day (10 Hours)
•
Check Safety Interlock System
•
Check engine oil level
•
Clean engine oil cooler
•
Check hydraulic oil level
•
Clean area around muffler and controls
See 7.2
See 9.3
Each week (50 Hours)
•
Check fuel lines and fittings
•
Inspect parking brake and steering control lever linkage
•
Inspect deck and drive belts
•
Check for loose components
•
Lubricate grease fittings
See 9.6
See 8.2
First 75 Hours
•
Replace drive axle fluid and filter (Two per mower)
See 9.9
Each Two weeks (100
Hours)
•
Clean engine oil cooler fins and cylinder cooling fins
1
•
Check and clean primary air filter element
1
•
Check engine exhaust system
•
Replace engine oil and filter
1
•
Replace EFI fuel filter (Kohler Engine)
1
•
Clean and regap spark plugs (Kawasaki Engine)
See 9.15
See 9.4
See 9.9
See 9.3
Each month (250 Hours)
•
Check electrical wiring
•
Replace primary air filter element
1
•
Check secondary air filter element
1
See 9.18
300 Hours
•
Clean combustion chamber (Kawasaki Engine)
2
•
Check and adjust valve clearance (Kawasaki Engine)
2
•
Clean and lap valve seating surface (Kawasaki Engine)
2
Each two months (400
Hours
•
Replace fuel filter
•
Replace drive axle fluid
See 9.9
Yearly or 500 Hours
•
Replace secondary air filter element
1
•
Replace spark plugs
1
•
Replace hydraulic fluid
See 9.4
600 Hours
•
Check and adjust valve lash (Kohler Engines)
3
Grease Fittings
1.
Caster Pivot (2)
2.
Deck Spindle (3)
3.
Deck Lift Pivot (4)