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Jacobsen HR 5111, Maintenance Manual

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Jacobsen HR 5111 Maintenance Manual Download Page 98

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Tubes

Front Axle

Motor Hoses

Front Axle

Reverse Hose

Charge Filter

Hose

Charge Filter

Tube

HR-5111

42.1 Hydraulic Clamping

Serial No. 69116-6707 and Up
Serial No. 69158-1719 and Up

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Summary of Contents for HR 5111

Page 1: ...nual 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 GB HR 5111 Rotary Mower 69116 Kubota V2203 with ROPS Serial Number 6707 and Up 69158 Kubota V2203 with ROPS Europe Serial Number 1719 a...

Page 2: ...2 Engine 6 2 3 Tractor 6 2 4 Cutting Units 7 2 5 Weights and Dimensions 7 2 6 Accessories Support Literature 7 3 Adjustments 3 1 General 8 3 2 Ball Joints 8 3 3 Engine Alternator Belt 8 3 4 Parking Br...

Page 3: ...Symbols such as next to the item number indicate that a note exists which contain additional information important in ordering that part Bulleted Items Bulleted items indicate component parts that ar...

Page 4: ...in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 9 Never disconnect or bypass any switch 10 Carbon monoxide in...

Page 5: ...your Authorized Textron Turf Care And Specialty Products Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than ori...

Page 6: ...Lubrication Capacity 10 quarts 9 5 liter with filter Type 10W30 with dye API Classification CD CE Air Filter Dry type with evacuator valve and service indicator Alternator 45 amp Cooling System Liqui...

Page 7: ...ete listing of accessories and attachments Accessories Air Blow Gun JAC5098 Orange Touch up Paint 12 oz spray 554598 Mulcher Kit 69123 Snow Blower Mounting Kit 69139 Rear Wheel Weights 69134 Canopy Su...

Page 8: ...e first 10 hours of operation Check and adjust every 100 hours thereafter 2 Adjust the alternator pulley so the belt deflects 9 32 to 11 32 in 7 9 mm with 22 lb 10 kg push at midpoint between pulleys...

Page 9: ...s been turned to its maximum extent new brake pads are required 4 Brake pads must be replaced when worn to the point that they touch each other above the brake disc 5 Park the tractor on an incline Ap...

Page 10: ...sengaged Turn key to Start position only long enough to activate solenoid Do not start engine without operator in seat Figure 3F 3 8 GROUND PRESSURE ___________________________________________________...

Page 11: ...ghten nut M b To adjust for reverse creep loosen nut M and turn nut N out until tires stop rotating Hold nut N in place and tighten nut M 6 If tractor continues to creep check position of traction ret...

Page 12: ...ly into both ends 2 Loosen screw and nut W on locking clamp Turn cylinder rod to obtain desired length then retighten hardware 3 Fully extend and retract steering cylinder and readjust steering stop b...

Page 13: ...g the front deck the tractor tires and caster wheels must be properly inflated The cutting height is directly related to the radius of the tire 2 Set the cutting height of the front mower to 5 1 2 in...

Page 14: ...Position Column 4 Wing Mower Mounting Location Column 5 Front Mower Mounting Location 3 Adjust spacers in quantity listed Store extra spacers on top of spindle Always leave one thin spacer above and b...

Page 15: ...t engine and lower front deck to the ground Stop engine and remove ignition key To return deck to service 1 Start engine and fully raise front deck Stop engine Remove rope or chain from right wing dec...

Page 16: ...48 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 1...

Page 17: ...ation or whenever mower is removed from tractor carefully examine the blades to make sure they are in good operating condition Blades showing any bends G grooves H or cracks J must be replaced 2 Any o...

Page 18: ...tion D and four counter clockwise rotation E blades The blades for clockwise rotation are installed on the left front deck motor the outside left wing deck motor and the inside right wing deck motor R...

Page 19: ...alternator belts 5 Refer to Section 6 3 and Engine Manual for specific maintenance intervals If the injection pump injectors or the fuel system require service contact an authorized Textron Turf Care...

Page 20: ...t sign of damage Use clean fresh 2 Diesel fuel Minimum Cetane rating 45 Refer to Engine Manual for additional information 4 8 FUEL SYSTEM ____________________________________________________________ R...

Page 21: ...r with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the tractor 4 11 CHARGING BATTERY ______________________________________...

Page 22: ...he system to malfunction and the oil to overheat and also lead to hose failure 4 13 HYDRAULIC OIL __________________________________________________________ Refer to Section 6 3 for specific maintenan...

Page 23: ...ts 4 16 MUFFLER AND EXHAUST___________________________________________________ To protect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a defective mu...

Page 24: ...an all plastic or rubber trim with a mild soap solution or use commercially available vinyl rubber cleaners Repair damaged metal surfaces and use Textron Turf Care And Specialty Products touch up pain...

Page 25: ...ough the engine side of radiator towards rear of tractor and through rear of oil cooler towards the front of tractor 9 Remove cardboard and return oil cooler to its upright position Tighten wing nuts...

Page 26: ...he crankcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before storing 2 Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative...

Page 27: ...tops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before leaving operator s seat 2 Engage parking brake set reel switch to OFF and traction pedal in neutral Engin...

Page 28: ...apply several drops of SAE 30 oil every 40 hours or as required 5 Grease fittings every 25 hours 6 2 LUBRICATION CHART _____________________________________________________ WARNING Before you clean a...

Page 29: ...ntaining 5 gal 19 liters pail IV Capacity 3qt 2 8 l 50 50 water ethylene glycol mix V Heavy Duty 116 DOT 3 VI Capacity 2 Quarts 90 Weight gear lube Recommended Service and Lubrication Intervals Every...

Page 30: ...7 NOTES 30 7 NOTES...

Page 31: ...alve Hydraulics 87 32 1 Steering Hydraulics 88 33 1 Lift Hydraulics 89 34 1 Lift Return Hydraulics 90 35 1 Motor Return Hydraulics 91 36 1 Charge Hydraulics 92 37 1 Oil Cooler Hydraulics 93 38 1 Retur...

Page 32: ...ntenance instructions DAILY SERVICE INSTRUCTIONS KEEP HANDS AND FEET AWAY DANGER OPERATING INSTRUCTIONS READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS REPLACEMENT MANUAL AVAILABLE FROM J...

Page 33: ...sen 14 3002529 1 Decal Warning 15 3002817 1 Decal Differential Lock 16 3002556 1 Decal Accelerator 17 3002248 1 Decal Brake 18 3002520 1 Decal Instrument Panel 19 366866 1 Decal Symbol Use Horn Portio...

Page 34: ...11 2 1 Hood Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 17 8 9 10 11 12 13 14 15 16 18 40 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4 22 26 35 27 Part of...

Page 35: ...446142 4 Lockwasher 3 8 Heavy 16 325621 2 Flat Washer 17 444718 4 Locknut 5 16 18 Center 18 453011 4 Flat Washer 3 8 19 340442 1 Foam Right Side Hood 20 391044 1 Foam Rear Hood 21 340444 1 Pad Neopre...

Page 36: ...11 3 1 Floorboard Platform Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 19 20 21 23 18 4 4 5 5 6 6 10 11 11 12 12 12 11 13 13 13 14 11 12 13 22...

Page 37: ...Platform Support 10 400264 3 Screw 3 8 16 x 1 1 4 Hex Head 11 453011 10 Flat Washer 3 8 12 446142 10 Lockwasher 3 8 Heavy 13 443110 10 Nut 3 8 16 Hex 14 339011 2 Bracket Front Platform Support 15 400...

Page 38: ...38 2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 28 29 30 31 4 17 15 15 25 26 32 1 HR 5111 4 1 Seat Pan Serial No 69116 6707 and Up Serial No 69158 1719 and Up...

Page 39: ...Strip 12 366127 1 Foam Left Side 13 366380 1 Trim Seal 14 339022 1 Foam Top 15 461359 2 Roll Pin 1 8 x 3 4 16 353746 1 Spring Compression 17 366376 1 Rod 18 326731 1 Knob 19 452006 6 Flat Washer 5 16...

Page 40: ...B C C HR 5111 5 1 Steering Console Support Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 25 23 24 25 26 27 7 7 8 8 8 9 10 17 23 23 24 2...

Page 41: ...vy 10 443110 5 Nut 3 8 16 Hex 11 471221 1 Grease Fitting 90 12 366125 1 Rod Console Tilt 13 366523 1 Knob Tilt 14 443118 2 Nut 1 2 13 Hex 15 455055 1 Flat Washer 1 2 16 1004973 1 Steering Console Cove...

Page 42: ...ol Panel Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 39 39 39 39 Part of 1...

Page 43: ...FERENCE SW20 See 67 1 17 403759 4 Screw 1 4 20 x 5 8 Truss Head 18 390989 1 Cover Tachometer 19 339027 1 Tachometer REFERENCE U3 See 67 1 20 447002 3 Lockwasher 6 External Tooth 21 444304 3 Nut 6 32 H...

Page 44: ...1 Weather Strip 3 132473 1 Right Wing Lift Lever 4 132472 1 Center Lift Lever 5 132471 1 Left Wing Lift Lever 6 366522 3 Knob Lift Lever 7 366133 3 Chain Link 8 461356 2 Roll Pin 3 32 x 1 2 9 361833 1...

Page 45: ...Throttle 5 443104 2 Nut 1 4 28 Hex 6 366132 1 Plate Throttle 7 360885 2 Disc Friction 8 315966 1 Spring Compression 9 319755 1 Washer 10 366134 1 Screw 3 8 16 x 5 Special 11 444762 1 Locknut 3 8 16 Ce...

Page 46: ...46 2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 21 22 23 24 27 4 17 15 25 Part of Console Wire Harness 26 1 HR 5111 9 1 Steering Console Serial No 69116 6707 and Up Serial No 69158 1719 and Up...

Page 47: ...1 5002102 1 Nut Black Nylon Face 12 5002101 1 Bezel Slotted Rubber 13 5000039 2 Ignition Key 14 3005121 1 Water Temperature Gauge REFERENCE U6 See 67 1 15 447206 2 Lockwasher 8 Internal Tooth 16 44430...

Page 48: ...l No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part of Floorboard Part of Right Front Lift Arm Support Part of Floo...

Page 49: ...lange 13 360462 1 Stud Pedal Limiting 14 310089 2 Ball Joint 15 366089 1 Rod Traction Pedal Adjusting 16 443812 1 Nut 3 8 24 Hex Jam 17 453011 2 Flat Washer 3 8 18 446142 2 Lockwasher 3 8 Heavy 19 443...

Page 50: ...Linkage Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 37 5 7 7 8 8 8 8 9 12 12 12 12 12 13 15 19...

Page 51: ...16 18 Center 16 2500175 1 Traction Damper 17 400190 1 Screw 5 16 18 x 1 1 4 Hex Head 18 400194 1 Screw 5 16 18 x 1 3 4 Hex Head 19 452006 3 Flat Washer 5 16 20 443106 3 Nut 5 16 18 Hex 21 362819 2 Was...

Page 52: ...52 HR 5111 12 1 Brake Pedal Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 15 18 16 17 37 38...

Page 53: ...her 3 8 Heavy 17 443110 4 Nut 3 8 16 Hex 18 443812 2 Nut 3 8 24 Hex Jam 19 359904 1 Rod Brake Pedal Adjustment 20 1002434 1 Master Cylinder 21 400264 3 Screw 3 8 16 x 1 1 4 Hex Head 22 446116 2 Lockwa...

Page 54: ...Parking Brake Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 8 9 10 19 19 24 24...

Page 55: ...Brake REFERENCE SW2 See 67 1 18 366428 1 Actuator Parking Brake Switch 19 400266 3 Screw 3 8 16 x 1 1 2 Hex Head 20 444762 1 Locknut 3 8 16 Center 21 339025 1 Bracket Rear Cable Guide Pulley 22 33902...

Page 56: ...1 Frame and Front Axle Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 26 20 21 22 23 24 25 4 4 5 5 6 6 5 5 27 27 24 24 20 20 21 22 19 28 29 30 31...

Page 57: ...14 2720191 2 Bushing 15 2720167 1 Bracket Front Deck Valve 16 4114469 1 Left Side Front Lift Arm Support 17 2720240 1 Right Side Front Lift Arm Support 18 132586 2 Scraper 19 401028 4 Screw 3 8 16 x 3...

Page 58: ...5111 15 1 Front Lift Arms Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 2 4 6 8 7 13 14 14 7 17...

Page 59: ...17 453011 5 Flat Washer 3 8 18 366473 2 Bumper Lift Arm 19 366610 AR Shim 0 26 Thick Add or remove shims as required to level front deck See Adjustment section for details 19 366611 AR Shim 0 1975 Th...

Page 60: ...Lift Arms Right Wing Shown Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 35 36 37 38 27 27 27 8 7 9...

Page 61: ...3 Grease Fitting Straight 17 400650 8 Screw 5 8 18 x 2 1 2 Hex Head 18 364248 2 Collar 19 400272 2 Screw 3 8 16 x 2 1 4 Hex Head 20 444762 8 Locknut 3 8 16 Center 21 4138515 2 Lift Cylinder 4138589 1...

Page 62: ...ing Deck Latch Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 38 7 8 9 10 11 6 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 12 3 3 3 4 4 4 5 5 5 38 6 1...

Page 63: ...3 4 Slotted Brass 16 446102 4 Lockwasher 4 17 444302 4 Nut 4 40 Hex 18 3006052 1 Bracket Right Side Switch 19 3006053 1 Bracket Left Side Switch 20 132664 2 Hook Deck Latch 21 400120 4 Screw 1 4 20 x...

Page 64: ...8 8 8 8 8 8 9 9 10 10 12 11 11 13 14 14 16 18 19 20 20 21 22 23 24 27 28 29 30 31 33 4 17 15 25 26 26 34 37 38 39 40 35 35 35 35 36 32 1 HR 5111 18 1 Steering Axle Serial No 69116 6707 and Up Serial...

Page 65: ...1 2 Heavy 17 4121946 1 Tie Rod 18 4121829 1 Tie Rod End Right Side 19 4121828 1 Tie Rod End Left Side 20 322847 2 Clamp 21 445666 2 Nut 1 2 20 Slotted Hex 22 400228 2 Screw 5 16 24 x 1 1 4 Hex Head 2...

Page 66: ...8 9 10 12 12 12 11 13 13 13 13 13 14 14 14 14 16 16 18 19 19 20 20 21 22 23 24 24 27 28 29 30 31 33 4 17 15 15 25 25 26 26 34 34 32 32 1 HR 5111 19 1 Air Cleaner Serial No 69116 6707 and Up Serial No...

Page 67: ...8 16 x 3 3 4 Hex Head 12 453011 15 Flat Washer 3 8 13 446142 17 Lockwasher 3 8 Heavy 14 443110 15 Nut 3 8 16 Hex 15 364190 2 Clamp 16 400258 4 Screw 3 8 16 x 3 4 Hex Head 17 400262 6 Screw 3 8 16 x 1...

Page 68: ...HR 5111 20 1 Radiator and Oil Cooler Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 9 10 12 12 13 13 17 12 22 27 27...

Page 69: ...ad 11 338978 2 Bracket Radiator Support 12 446142 10 Lockwasher 3 8 Heavy 13 443110 8 Nut 3 8 16 Hex 14 117076 1 Oil Cooler 15 441630 2 Carriage Bolt 3 8 x 2 16 338979 2 Plate Oil Cooler Pivot 17 4530...

Page 70: ...70 2 3 5 6 7 8 9 10 12 11 13 14 16 18 19 20 4 17 15 1 HR 5111 21 1 Engine Serial No 69116 6707 and Up Serial No 69158 1719 and Up...

Page 71: ...365359 1 Yoke Center 365977 1 Yoke Pump Side 500562 2 Cross Kit 4 362263 6 Screw M10 1 25 x 25 mm Metric Grade 8 8 5 363485 6 Lockwasher M10 6 400264 4 Screw 3 8 16 x 1 1 4 Hex Head 7 446142 4 Lockwas...

Page 72: ...72 2 3 5 5 5 5 6 6 6 6 6 6 6 7 7 7 7 8 9 10 12 12 11 11 13 14 16 16 18 18 19 19 20 20 21 21 22 22 23 4 17 17 15 1 1 HR 5111 22 1 Engine Mounts Serial No 69116 6707 and Up Serial No 69158 1719 and Up...

Page 73: ...m Metric Grade 8 8 9 363485 1 Lockwasher M10 10 453013 1 Flat Washer 7 16 11 365981 4 Screw M14 1 5 x 25 mm Metric Grade 8 8 12 446160 4 Lockwasher 9 16 Heavy 13 163373 1 Sensor Engine Speed REFERENCE...

Page 74: ...446130 5 Lockwasher 1 4 Heavy 5 443102 3 Nut 1 4 20 Hex 6 443104 4 Nut 1 4 28 Hex 7 367191 1 Rod Solenoid Adjusting 8 162478 1 Ball Joint 9 4114474 1 Pin Clevis Spring 10 3005731 1 Bracket Throttle Ca...

Page 75: ...555606 4 Bolt and Lockwasher Set Included with Engine 5 1000050 1 Muffler Bracket 6 400188 4 Screw 5 16 18 x 1 Hex Head 7 452006 12 Flat Washer 5 16 8 3000098 4 Mount Isolation 9 444718 4 Locknut 5 16...

Page 76: ...L Y HR 5111 25 1 Fuel Tank Serial No 69116 6707 and Up Serial No 69158 1719 and Up To Engine Return To Engine 33 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 25 Part...

Page 77: ...8 1 Hose 5 16 Fuel Cut to 22 Tank To Fuel Pump 14 554748 1 Hose 5 16 Fuel Cut to 25 Fuel Pump to Fuel Filter 15 554748 1 Hose 5 16 Fuel Cut to 17 Fuel Filter to Engine 16 361748 2 Valve Overflow 17 34...

Page 78: ...e Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 8 8 14 14 14 8 14 16 16 15 15 16 15 17 17 18 18 19 19 20...

Page 79: ...e 56 1 18 400278 6 Screw 3 8 16 x 3 1 2 Hex Head 19 452008 6 Flat Washer 3 8 20 445783 6 Nut 3 8 16 Whizlock Flange 21 557629 AR Trim 10 Foot Roll Cut to Length 22 117075 1 Motor Front Axle Drive See...

Page 80: ...0 HR 5111 27 1 Tank Support Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 1 5 5 5 5 6 6 8 10 9 13 14 28 20 20 28...

Page 81: ...ex Head 14 444762 4 Locknut 3 8 16 Center 15 366424 1 Clamp Fuel Tank Breather Hose 16 123015 1 Charge Filter 2811255 1 Filter Element 556417 1 Head Filter 556419 1 Switch Charge Filter Service REFERE...

Page 82: ...82 HR 5111 28 1 Hydraulic Tank Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10...

Page 83: ...w 10 24 x 5 8 Slotted 9 338941 1 Foam Tank 10 558012 AR Pad Tank Cut to Fit 10 Foot Roll 11 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 12 453011 2 Flat WAsher 3 8 13 3001409 2 Strap Oil Tank 14 444762 2 L...

Page 84: ...84 HR 5111 29 1 Traction Hydraulics Serial No 69116 6707 and Up Serial No 69158 1719 and Upp 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 19 1 2 14 14 14 15 18 17 19...

Page 85: ...26 1 11 340065 2 Adapter 90 12 364945 2 Adapter Diagnostic Port 13 363030 2 Dust Cover 14 339989 4 Adapter Straight 1000843 1 Hose Assembly Left Wheel Motor 1000700 1 Hose Motor Drain Not Shown See 35...

Page 86: ...6083 1 Hose Pump Suction 4 339113 1 Manifold Pump Suction 5 2720893 2 Hose Pump Suction 6 339989 4 Adapter Straight 7 1003104 1 Hose Pump to Deck Valve P Port 8 340070 2 Adapter 90 9 365466 2 Adapter...

Page 87: ...raight 5 1003105 1 Hose Pump to Control Valve Control Valve Port P 6 340033 1 Adapter 45 7 340061 3 Adapter 90 8 2500115 1 Tube Control Valve to Front Axle 9 366418 1 Adapter Straight 10 132447 1 Hose...

Page 88: ...traight 2 123223 1 Tube Control Valve to Tube 3 339910 1 O Ring 4 2692222 05 1 Hose Tube to Steering Valve Steering Valve Port IN 5 340061 2 Adapter 90 132454 1 Steering Cylinder Hose Assembly 6 13245...

Page 89: ...r Lift Valve Port F 6 132573 1 Hose Lift Valve to Right Cylinder Lift Valve Port B 7 132867 1 Hose Lift to Backpressure Valve Lift Valve Port OUT 8 340119 1 Adapter Tee 9 340003 2 Adapter Straight 10...

Page 90: ...Adapter Tee 4 132570 1 Hose Front Cylinder to Bulkhead 5 340215 2 Adapter Bulkhead Tee 6 339961 2 Nut Bulkhead 7 2500117 1 Tube Bulkhead 8 132569 1 Hose Left Cylinder to Bulkhead 9 132568 1 Hose Right...

Page 91: ...ee 5 REF 1 Hose Right Wing Deck Drain See 41 1 6 REF 1 Hose Left Wing Deck Drain See 40 1 7 360566 1 Adapter Bulkhead Tee 8 339960 1 Nut Bulkhead 9 117129 1 Tube Front Deck Drain 10 132561 1 Hose Tee...

Page 92: ...5 3 340120 1 Adapter Tee 4 132864 1 Hose 4WD Valve to Tee 4WD Valve Port C 5 340061 1 Adapter 90 6 340144 1 Adapter Tee 7 132486 1 Hose Tee to Charge Filter 8 339984 1 Adapter Straight 9 366430 2 Redu...

Page 93: ...1 Hose Left Valve to Oil Cooler 5 340077 2 Adapter 90 6 1003705 1 Hose Oil Cooler to Return Filter 7 340089 1 Adapter 90 8 163917 1 Adapter Beaded 9 365967 1 Hose Return Filter to Tank 10 326112 2 Cl...

Page 94: ...1 Hose Backpressure Valve to Tank 5 351108 1 Adapter Straight 6 132579 1 Hose Control Valve to Tank 7 340066 1 Adapter 90 8 132580 1 Hose Right Deck Valve to Tank 9 354065 1 Adapter 90 10 132528 1 Ho...

Page 95: ...to Bulkhead 4 340070 2 Adapter 90 5 339989 4 Adapter Straight 6 362288 1 Adapter 90 132591 2 Motor Hose Assembly 7 132562 1 Hose Motor Outlet to Motor Inlet 8 132563 1 Hose Motor Drain 9 366445 2 Ada...

Page 96: ...dapter Tee 4 362288 1 Adapter 90 1003134 1 Left Wing Deck Hose Assembly 5 132575 1 Hose Left Valve to Motor Left Wing Deck Valve Port A 6 132576 1 Hose Motor to Left Valve Left Wing Deck Valve Port B...

Page 97: ...Wing Deck Drain 6 1003137 1 Hose Right Valve to Motor Right Wing Deck Valve Port A 7 1003136 1 Hose Motor to Right Valve Right Wing Deck Valve Port B 132594 1 Motor Hose Assembly 8 132596 1 Hose Moto...

Page 98: ...rse Hose Charge Filter Hose Charge Filter Tube HR 5111 42 1 Hydraulic Clamping Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4 4 5...

Page 99: ...23 2 Flat Washer 1 4 14 446130 4 Lockwasher 1 4 Heavy 15 443102 4 Nut 1 4 20 Hex 16 400188 2 Screw 5 16 18 x 1 Hex Head 17 452006 3 Flat Washer 5 16 18 365566 3 Clamp 19 400116 2 Screw 1 4 20 x 1 1 2...

Page 100: ...No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 13 13 14 21 21 21 27 28 25 25 Relay Identificati...

Page 101: ...Lockwasher 10 14 444310 4 Nut 10 24 Hex 15 400184 1 Screw 5 16 18 x 3 4 Hex Head 16 403759 4 Screw 1 4 20 x 5 8 Truss Head 17 366308 1 Plate 18 366373 1 Pad Seat 19 452006 1 Flat Washer 5 16 20 446271...

Page 102: ...102 HR 5111 44 1 Electrical Routing Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 6 10 11 12 13 14 15 16 17 18 19 20 9 5 7 12 14 14 14 14 15 18 Engine Harness Tractor Harness...

Page 103: ...1 4 Heavy 6 443102 1 Nut 1 4 20 Hex 7 453023 1 Flat Washer 1 4 8 361064 1 Clamp 9 400120 1 Screw 1 4 20 x 2 10 2720726 1 Negative Battery Cable 11 453011 1 Flat Washer 3 8 12 446148 1 Lockwasher 7 16...

Page 104: ...eaner Oil Tank Return Filter Cruise Magnet Fuel Pump Hydraulic Temperature Switch Ground Ground Ground Starter Solenoid Right Deck Valve Coil Left Deck Valve Coil Front Deck Valve Coil Front Limit Swi...

Page 105: ...Panel Nut Size 24 555845 10 Light Bulb 555846 10 Diode 555847 1 Light Strip 2 4135540 1 Wire Harness Engine 3 4135548 1 Wire Harness Tractor 4 1003002 1 Wire Harness Right Wing Limit 5 1003002 1 Wire...

Page 106: ...106 HR 5111 46 1 Deck Mounting Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 8 21 21 22 23 24 25...

Page 107: ...9 346294 12 Nut 7 16 20 Wheel Lug 10 400192 2 Screw 5 16 18 x 1 1 2 Hex Head 11 366520 2 Retainer Pin 12 446136 2 Lockwasher 5 16 Heavy 13 443106 2 Nut 5 16 18 Hex 14 366484 2 Shaft Pivot 15 162716 2...

Page 108: ...on Keep yourself and others away from the mower when in operation 1 0 2 0 3 0 4 0 5 0 1 0 3 0 5 0 1 5 2 5 3 5 4 5 2 5 4 5 5 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 A B X X 0 1 2 3 4 0 1 2 3 4 A A A...

Page 109: ...446142 28 Lockwasher 3 8 Heavy 16 443110 28 Nut 3 8 16 Hex 17 453011 20 Flat Washer 3 8 18 441625 18 Carriage Bolt 3 8 16 x 1 1 2 19 367461 1 Plate Deck Baffle 20 400262 2 Screw 3 8 16 x 1 Hex Head 2...

Page 110: ...s away from the mower when in operation 1 0 2 0 3 0 4 0 5 0 1 0 3 0 5 0 1 5 2 5 3 5 4 5 2 5 4 5 5 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 A B X X 0 1 2 3 4 0 1 2 3 4 A A A A A B B B B B DANGER HR 51...

Page 111: ...w 3 8 16 x 1 1 4 Hex Head 15 446142 34 Lockwasher 3 8 Heavy 16 443110 34 Nut 3 8 16 Hex 17 453011 32 Flat Washer 3 8 18 441625 24 Carriage Bolt 3 8 16 x 1 1 2 19 366562 2 Wheel Deck 20 367140 2 Spacer...

Page 112: ...112 HR 5111 49 1 Caster Wheels Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 17 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 17 2 17 2 17 3 4 5 6 7 9 8 10 11 11 11 12 12 12 15 15...

Page 113: ...2 5 403578 10 Screw 10 24 x 1 Hex Head 6 446118 10 Lockwasher 10 7 444310 10 Nut 10 24 Hex 1003769 10 Caster Wheel 11 x 4 x 5 8 550346 1 Tire 11 x 4 5NHS 4 Ply 9 363233 1 Valve Stem 10 5002959 1 Whee...

Page 114: ...d Up Serial No 69158 1719 and Up Item Part No Qty Description Serial Numbers Notes 1 3003427 1 Bracket Deck Bumper 2 400262 2 Screw 3 8 16 x 1 Hex Head 3 453011 2 Flat Washer 3 8 4 446142 4 Lockwasher...

Page 115: ...718 4 Nut Push 6 554717 2 Shaft Pivot 7 554715 1 Knob Spring Tension 8 554714 2 Bumper Rear Downstop 9 554720 4 Bearing Sleeve 10 554719 2 Spring Extension 11 444762 1 Locknut 3 8 16 Center 12 554716...

Page 116: ...1 Seal Kit Relief Valve 2 556845 1 Priority Valve 4 5 GPM 556856 1 Seal Kit Priority Valve 3 556847 1 Solenoid Valve Differential Lock 556858 1 Seal Kit Solenoid Valve 4 556847 1 Solenoid Valve 4WD 5...

Page 117: ...Seal Kit 2 558038 1 Check Valve 5003581 1 Seal Kit 3 556847 1 Solenoid Valve 4WD Reverse 5003578 1 Seal Kit Solenoid Valve 4 4134532 1 Coil REFERENCE K16 See 67 1 5 2811253 1 Nut Coil 53 1 4WD Valve P...

Page 118: ...118 HR 5111 54 1 Lift Valve Part Number 1001802 Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 7 14 18...

Page 119: ...8007 3 Retaining Ring 10 5001613 1 Seat 11 558011 3 Spacer 12 5001616 3 Spring 13 545921 3 Bushing 14 N S 6 O Ring 15 5001614 1 Spring 16 5001615 1 Poppet 5001612 3 Detent Repair Kit 17 N S 1 Plug Plu...

Page 120: ...55 1 Steering Valve Part Number 4121574 Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38...

Page 121: ...ring 16 554855 1 Spacer Thrust Bearing 1004867 01 1 Metering Assembly Kit 17 N S 11 Screw Socket Head 18 N S 1 Commutator Cover 19 N S 1 Commutator Ring 20 N S 1 Commutator 21 N S 1 Spacer 22 N S 1 Ro...

Page 122: ...8 1719 and Up Item Part No Qty Description Serial Numbers Notes 1 5002911 1 Relief Valve 3000 psi 5003579 1 Seal Kit Relief Valve 2 5002912 1 Relief Valve 430 psi 5003554 1 Seal Kit Relief Valve 3 500...

Page 123: ...2 503296 1 Stud Plate with Lining 3 503295 1 Rib Plate with Lining 4 549441 1 V Plate 5 502517 1 Cam Lever Brake 6 590259 2 Locknut 3 8 24 Center 7 546131 2 Spring Brake Return 8 590260 2 Screw 3 8 24...

Page 124: ...5111 58 1 Traction Pump Part Number 117083 Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2 12 15 22 2...

Page 125: ...557435 1 O RIng Cover 12 557434 2 Needle Bearing 13 N S 1 Gasket Housing 14 557433 1 Drive Shaft 15 557426 2 Thrust Race 16 557425 1 Thrust Bearing 17 N S 1 O RIng 18 557454 2 Dowel Pin 19 557453 2 Sc...

Page 126: ...e 2 N S 1 O RIng 3 N S 2 Back Up Seal 4 N S 2 Bushing Seal 5 557518 1 Shaft Spindle 6 557520 1 Snap RIng Large 7 557521 1 Snap RIng Small 8 557376 1 Guard Motor Shaft 9 557523 1 Key Shaft 10 557517 1...

Page 127: ...6 557428 1 Drive Shaft 7 557429 1 Rotating Kit 8 554756 1 Key 1 4 x 1 4 x 31 32 9 N S 1 Shaft Seal 10 N S 2 Retaining Ring 1 1 8 External 11 N S 1 Retaining RIng 2 Internal 12 557430 1 Washer 13 5574...

Page 128: ...Up Item Part No Qty Description Serial Numbers Notes 1 N S 1 Seal Exclusion 2 N S 4 Seal 3 I D 3 N S 1 Back Up Ring 4 N S 1 Shaft Seal 5 5003384 1 Shaft and Bearing Kit 6 554780 1 Key 7 554779 1 Nut...

Page 129: ...556902 4 Nut M10 Hex 5 556846 4 Screw M10 x 110 mm Hex Head 6 N S 1 Differential Assembly See 63 1 7 N S 1 Right Side Drive Axle Reducer See 64 1 8 N S 1 Left Side Drive Axle Reducer See 64 1 9 N S 1...

Page 130: ...30 HR 5111 63 1 Differential Assembly Part of 1003327 Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3 5 12 19 20 21 22 27...

Page 131: ...4 1 Seal Outer Input Shaft 11 556896 1 Nut M25 1 5 Elastic Stop 12 593000 12 Screw M10 x 30 mm Hex Head 13 556853 1 O Ring 14 556864 AR Shim Shim as required to set Bevel Pinion and Ring Gear Clearanc...

Page 132: ...132 HR 5111 64 1 Drive Axle Reducer Part of 1003327 Left Side Shown Serial No 69116 6707 and Up Serial No 69158 1719 and Up 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5...

Page 133: ...ucer 4 556881 1 Shaft Right Side Reducer Not Shown 5 590502 4 Bearing Ball 6 556857 2 Bearing Ball 7 556880 2 Gear Reducer 8 592422 2 Washer 9 592370 2 Retaining Ring 10 5002780 2 Spacer Tube 11 50027...

Page 134: ...o 69158 1719 and Up Item Part No Qty Description Serial Numbers Notes 1 556885 1 Housing Differential Lock 2 556870 1 Collar Differential Lock 3 556875 1 Fork 4 592993 1 Screw M8 x 20 mm Hex Head 5 55...

Page 135: ...6890 2 Brake Caliper 2 557991 1 Brake Pad Set 3 557989 1 Caliper Seal Repair Kit 4 557988 4 Screw Caliper Bleed 5 557987 4 Cap Bleed Screw 6 557990 1 Pad Retaining Pin and Spring Kit 66 1 Brake Calipe...

Page 136: ...Tn Wh Bk Wh Bk Rd Wh Rd Wh Rd Ye Rd LB Rd Wh Rd Wh Rd Bu Rd Bu SW3 SW8 SW9 SW10 L2 R1 K1 U1 K17 Og Og H 1 A 1 B 1 C 1 D 1 E 1 F 1 G 1 H 1 J 1 K 1 R 1 S 1 T 1 U 1 X 1 V 2 B 2 C 2 F 4 4 4 8 2 T Bn Rd O...

Page 137: ...K5 K6 SW22 SW19 SW21 SW23 D8 D2 D1 D7 D6 D5 D4 D3 K15 K14 Wh Gn Wh Gn Wh Gn Wh Wh Wh Wh Wh Wh Gn Wh Gn Wh Gn Wh Rd Wh Rd Wh Rd Rd Pk Pk LB Rd LB Rd LB Rd Gy Rd Gy Rd Gy Rd Gy Rd Gy Rd Bu Bu Pu Pu Pu P...

Page 138: ...1 365963 Accessory Relay Labled 6 K3 See 43 1 365963 Fuel Solenoid Relay Labled 4 K4 See 43 1 3003036 Seat Time Delay Relay K5 See 43 1 4126082 Brake Relay Labled 1 K6 See 43 1 365963 Cruise Control...

Page 139: ...ulic Oil Temperature Switch SW14 See 27 1 556419 Charge Filter Service Switch SW15 See 26 1 132380 Charge Pressure Switch SW16 See 21 1 3001855 Water Temperature Switch SW17 See 21 1 554018 Oil Pressu...

Page 140: ...ss 10 Micron 25 psi Switch 25 psi Crack Bypass 10 Micron 100 Mesh Front Deck Valve Left Wing Deck Valve Right Wing Deck Valve Traction Pump Front Axle Motor Oil Cooler Return Filter Charge Filter Four...

Page 141: ...UT LT RT IN OUT A B C D E F 1500 PSI 300 PSI 300 PSI 300 PSI 50 PSI 4WD Valve Control Valve Differential Lock Cylinder Steering Valve Steering Cylinder Lift Valve Backpressure Valve Left Wing Cylinder...

Page 142: ...S Serious injury or death may result because of tractor upsets DANGER HR 5111 69 1 R O P S Units Without Cab Serial No 69116 All Serial No 69158 1719 and Up Item Part No Qty Description Serial Numbers...

Page 143: ...98 Six 12 Ounce Orange Aerosol 2500789 Twelve 1 Quart Can Orange 546409 Two 1 Gallon Can Orange Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 1...

Page 144: ...O Ring Face Seal Size X X X W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size X Y W W X Y W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size...

Page 145: ...6 90 Adapter 339909 339897 340089 16 20 90 Adapter 339913 339902 340119 6 6 6 Swivel Run Tee 339909 339909 340120 8 8 8 Swivel Run Tee 339910 339910 340144 8 8 8 Swivel Branch Tee 339910 339910 340215...

Page 146: ...864 92 132866 94 132867 89 161688 67 162236 75 162478 45 74 162479 69 162716 107 162721 43 162722 69 162723 43 162739 43 163373 73 163425 109 163574 77 163583 39 163915 83 163916 71 163917 93 163918 1...

Page 147: ...5 340441 35 340442 35 340443 35 340444 35 340481 77 340525 63 340623 33 340783 51 340795 35 341837 77 342033 59 342675 107 343117 55 343256 53 345020 53 345666 81 99 345671 103 346091 59 61 346294 107...

Page 148: ...1829 65 4121946 65 4121986 65 4124701 33 4124759 33 4126082 101 4126219 35 4134470 71 4134530 122 4134532 116 117 4135540 105 4135548 105 4135555 79 4135569 79 4135581 79 4137138 59 4137139 65 4138505...

Page 149: ...4 556888 131 556889 131 556890 129 135 556891 57 133 556895 131 556896 131 556897 117 556899 131 556900 133 556901 129 556902 129 556988 71 556996 71 557376 126 557423 127 557424 127 557425 125 127 55...

Page 150: ...p com Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technic...

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