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Jacobsen G-Plex III, Operation Manual

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JACOBSEN G-PLEX III Series: DN & DP

SAFETY AND OPERATORS MANUAL

10 LUBRICATION & MAINTENANCE

10.2  LUBRICATION DIAGRAM

Lubricate sparingly with a lithium based lubricant.

Excess lubricant my drop from the unit and cause turf damage.

Always wipe lubricators before and after lubrication.

* = Lubrication Point

A

Cutting Unit Reel Bearings

B

Cutting Unit Front & Rear Rollers

C Cutting Head Pivot

D Cutting Head Mount

E

Lift Arm Pivot

F

Mow / Speed Control Pivot

G Mow / Lift Pedal Pivot

H Steering Cylinder Pivots

Summary of Contents for G-Plex III

Page 1: ...celou p ru ku RJ 100 1032004 24562G CZ rev 0 G Plex III ada DP Typ motoru Kubota D722 K dv robku USAD001 ada DN Typmotoru Briggs Stratton350447 K dv robku USAG001 Series DP Engine type Kubota D722 Pr...

Page 2: ...2004 Ransomes Jacobsen Limited V echna pr va vyhrazena...

Page 3: ...12 6 2 CONTROLPEDALS 13 6 3 PARKINGBRAKEPEDAL 13 6 4 PADDLE FOOTSWITCHMOW LIFT 13 7 OPERATION 14 7 1 DAILYINSPECTION 14 7 2 OPERATORPRESENCEANDSAFETYINTERLOCKSYSTEM 15 7 3 OPERATINGPROCEDURE 16 7 4 M...

Page 4: ...ance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements of the intendeduse Before attempting to operate thi...

Page 5: ...observe the Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than...

Page 6: ...ot to get hands and feet trapped when rotating cylinders Make sure that other people are not touching any cutting units as rotation of one cylinder can cause the others to rotate To reduce the fire ha...

Page 7: ...ctices IMPORTANT Transport speed is for highway use only Never select transport speed on grass areas or uneven or unsurfaced roads or tracks The operating Instructions for the Cutting Units are contai...

Page 8: ...k 330mm dia Steering Wheel Groundpressure 1 0 kg cm Brakes Service Positive hydostatic braking Parking 152 mm Caliper Disk Capacities Cooling System 3 8 litres FuelTank 31 litres HydraulicTank 18 2 li...

Page 9: ...M s m s n o i t a r e l e c c A 2 q e A X q e A Y q e A Z 0 9 0 7 7 0 6 2 1 e u l a V t n a n i m o D 6 2 1 I I I x e l P G e n i l o s a G N D s e i r e S y d o B e l o h W n o i t a r e l e c c A l...

Page 10: ...ndementen alsmede aan de verordeningen die deze omzetten in nationale wetgeving den Bestimmungen der folgenden Europa Richtlinien einschlie lich aller nderungen und Erg nzungen sowie den Vorschriften...

Page 11: ...ngen Rispetta il seguente standard armonizzato o requisiti tecnici Overholder f lgende harmoniserede standardbestemmelser eller tekniske bestemmelser Uppfyller f ljande harmoniserade standard eller te...

Page 12: ...g Under Pressure Consult Technical ManualforServiceProcedures 9 A903489 Keep a Safe Distance from the Machine 10 A903491 ReadOperator sManual 11 A903492 Stay Clear of Hot Surfaces 13 838363 EngineSpee...

Page 13: ...ing is attempted This feature prevents damage to the starter and flywheel teeth that can occur if the starter is engaged while the engine is running Wait 30 seconds before restarting engine When the i...

Page 14: ...before restarting is attempted This feature prevents damage to the starter and flywheel teeth that can occur if the starter is engaged while the engine is running Wait 30 seconds before restarting en...

Page 15: ...gueduringnormalforwardoperation the operator s heel should rest on the floorboard next to the pedal not on the lower part of the pedal 6 3 PARKINGBRAKEPEDAL The Parking Brake can be engaged by depress...

Page 16: ...ion 2 Check the fuel supply radiator coolant level crankcase oil level and air cleaner All fluids must be at the full mark with the engine cold 3 Make sure all cutting units are adjusted to the same h...

Page 17: ...ch test and follow the check marks across the chart Shut engine off betwen each test Test1 Represents normal starting procedure The operator is seated parking brake is engaged the operators feet are o...

Page 18: ...or allow anyone near the machine while in operation The owner operator is responsible for injuries inflicted to bystanders and or damage to their property 6 Use discretion when mowing near gravel area...

Page 19: ...rain of the green may also be a factor but if conditions allow always try to mow the green in a different direction than the last time it was mowed 1 Stop the unit just before reaching the green Make...

Page 20: ...do serious damage Immediate medical assistance must be sought Serious infection or reaction can develop if proper medical treatment is not administered immediately WARNING Setup procedures must be pe...

Page 21: ...umpers contact the upstop brackets Set cutting head drive motors and hoses away from the lift arms 2 With the reel enable switch in the OFF position lower all three cutting head lift arms and turn off...

Page 22: ...s on the motor shaft with the coupler and slide the motor into place rotating approximately 45_ away from the mounting screws With motor face against adapter plate rotate the motor mounting flange int...

Page 23: ...CONTROLARMADJUSTMENT Support the control arm to avoid a sudden drop while adjusting its height Loosen the Locking Lever to allow the steering wheel and control arm to be adjusted up or down Tighten t...

Page 24: ...o little clearance will cause excessive wear to the cutting edges and may cause damage to the bedknife reel blades or other components 3 Using a wrench rotate the reel forward The reel must turn freel...

Page 25: ...oosen the locking nut on one of the front roller adjusting brackets just enough to allow adjustment See Fig 9 4 1 3 Hold the gauge block Part No 892010 across the bottom of both the front and rear rol...

Page 26: ...f r e t l i f l e u f k c e h C 7 5 l e s e i D t n e m e l E r e t l i f l e u f e c a l p e R 7 5 e n i l o s a G r e t l i f l e u f e c a l p e R 0 1 5 e n i g n E e n i l o s a G e c n a r a e l...

Page 27: ...lithium based lubricant Excess lubricant my drop from the unit and cause turf damage Always wipe lubricators before and after lubrication Lubrication Point A Cutting Unit Reel Bearings B Cutting Unit...

Page 28: ...e to the hydrostatic pump 10 4 FREE WHEELING OR TOWING UNIT To prevent damage to the pump or wheel motors whenFREEWHEELINGorTOWING 1 Engine must be OFF and cool 2 Turn hydraulic pump bypass valve on t...

Page 29: ...ic parts within the fuel system Fuel leakage from a fuel system can occur while the system is in use in transit or in starage Such leakage can contribute to an explosion or fire causing serious bodily...

Page 30: ...ORMANCE IS AFFECTED THIS MAY OCCUR AT 250 HOURS OF SERVICE UNDER VERYDUSTYCONDITIONSORAT500HOURS UNDERNORMALOPERATINGCONDITIONS WEDONOTRECOMMENDCLEANINGTHE FILTER ELEMENT BECAUSE OF THE POSSIBILITYOFD...

Page 31: ...ar fork Raise the fuel tank frame Support it by pivoting the rod beneath the fuel tank down and securing it in the cup next to the fork pivot See Fig 10 9 Figure10 8 Rear Section of Unit Raised Cautio...

Page 32: ...ON MAINTENANCE 10 9 1ENGINE OIL LEVEL DIESEL Damage to engines due to improper maintenance or use of incorrect oil quality and or viscosity is not covered by the engine warranty refer to the engine op...

Page 33: ...before using a Fast Charger UNTRAINED UNAUTHORIZEDpersons should NEVER attempt to service or recharge the battery in this machine Battery electrolyte is an acidic solution and should be handled with...

Page 34: ...mpercables NOTE Booster batteries used for starting must be connected with proper polarity 10 12 CUTTINGHEADMAINTENANCE CLEANING The cutting heads should be washed after each days use and dried as wel...

Page 35: ...have the electronic Turf Protection System leak detector locate the sight glass on the tower portion of the reservoir Visually inspect to see if there is 1 2 13mm at ambient temperature of fluid visi...

Page 36: ...ose The use of non recommended oil or lubricant nullifies the guarantee Damage through transport or normal wear does not come under the guarantee The warranty is extended to the original purchaser onl...

Page 37: ...GB 35 GB JACOBSEN G PLEX III Series DN DP SAFETY AND OPERATORS MANUAL NOTES...

Page 38: ...GB 36 JACOBSEN G PLEX III Series DN DP SAFETY AND OPERATORS MANUAL GB...

Page 39: ...BRZDY 13 6 4 P KA NO N SP NA SEK N A ZVED N 13 7 OBSLUHA 14 7 1 DENN KONTROLA 14 7 2 SYST M DETEKCE OPER TORA A BEZPE NOSTN HO BLOKOV N 15 7 3 POSTUP OBSLUHY 16 7 4 POSTUPY P I SEK N 17 8 P PRAVA 17 8...

Page 40: ...uje za poru en ur en ho elu Pln n a p esn dodr ov n podm nek stanoven ch v robcem pro provoz servis a opravu stroje tak tvo z kladn prvky ur en ho pou it P ed obsluhou tohoto stroje si MUSEJ V ICHNIo...

Page 41: ...silni n ho provozu na vozovce i mimo n Za v ech okolnost bu te bd l a ostra it P i p ej d j silnic nebo v jejich bl zkosti sledujte provoz P ed p ej d n m jin ch ne travnat ch povrch zastavte rotaci...

Page 42: ...dbejte na to aby nedo lo k zachycen rukou a nohou p i jejich rotaci Dbejte na to aby se dal osoby nedot kaly ezac jednotek proto e rotace jednoho v lce m e rozto it ostatn v lce Abyste sn ili riziko p...

Page 43: ...t rovn pou ita k v straze proti postup m kter nejsou bezpe n D LE IT Cestovn rychlostjeur enapouzepro silnici Cestovn rychlostnikdynevoltenatravnat plo enebonerovn ch ineupraven chcest ch Pokyny k ob...

Page 44: ...Sek n 6km h Transport 12km h Zp te ka 3km h zen zen zadn ch kol Posilova zen 2 5 ot ky od dorazu k dorazu pr m r 330 mm Volant Tlak na podlo ku 1 0kg cm Brzdy Provozn Pozitivn hydrostatick brzd n Ru...

Page 45: ...fikace A P I Benzin SE SFpodleklasifikaceA P I Hydraulick olej GreensCare 68 Mazac tuk Nab zilithia 4 8 AC V KON Sekac frekvence 7 no ov v eteno 7 4 mm p i 6 km h 9 no ov v eteno 5 7 mm p i 6 km h 11...

Page 46: ...prawek i przepis w przenosz cych je na prawo krajowe Megfelel a k vetkez eur pai el r soknak kieg sz t seknek valamint az azokat a nemzeti t rv nykez sbe iktat szab lyoknak Skladna z dolo bami nasledn...

Page 47: ...elel az al bbi harmoniz lt szabv nynak vagy m szaki el r soknak Ustreza naslednjim usklajenim standardom in tehni nim predpisom Atbilst diem saska otiem standartiem vai tehniskiem noteikumiem Sp a nas...

Page 48: ...servisn postupy 9 A903489 Udr ujtebezpe nouvzd lenost odstroje 10 A903491 P e t te si n vod k obsluze 11 A903492 Nedot kejtesehork ch povrch 13 838363 Regulace ot ek motoru 14 838367 Ru n brzda P 15...

Page 49: ...ut polohy OFF a pak se teprve m ete pokusit znovu nastartovat Tato funkce br n po kozen start ru a zub setrva n ku k n mu by mohlo doj t p i zapnut start ru p i b c m motoru Po kejte 30 sekund a pak z...

Page 50: ...a pak se teprve m ete pokusit znovu nastartovat Tato funkce br n po kozen start ru a zub setrva n ku k n mu by mohlo doj t p i zapnut start ru p i b c m motoru Po kejte 30 sekund a pak znovu nastartu...

Page 51: ...sti 2 Brzdov ped l POZN MKA Pro sn en navy b hem norm ln j zdy vp ed mus pata idi e spo vat na podlaze vedle ped lu ne na spodn sti ped lu 6 3 PED LRU N BRZDY Ru n brzda se d aktivovat se l pnut m brz...

Page 52: ...2 Zkontrolujte z sobu paliva hladinu chladic kapaliny hladinu oleje v klikov sk ni a istotu vzduchov ho filtru U studen ho motoru mus kapaliny dosahovat na zna ku maxim ln hladiny 3 Zajist te nastave...

Page 53: ...b hu p i testu 4 3 Viz n e uvedenou tabulku pro ka d test a sledujte zna ky za krtnut v r mci cel tabulky Mezi testy vypn te motor Test 1 P edstavuje norm ln startovac proceduru Oper tor je usazen z...

Page 54: ...edovolte nikomu p ibl it se ke stroji b hem pr ce Majitel obsluha nesou zodpov dnost za zran n zp soben okolostoj c m lidem a za kodu na jejich majetku 6 P i sek n v bl zkosti t rkov ch oblast silnice...

Page 55: ...k n a spus te sekac hlavy dol kdy p edn sb ra e tr vy p ekro okraj greenu Na konci pr jezdu op t zvedn te hlavy kdy p edn sb ra e tr vy p ekro okraj greenu 2 V echny sekac pr jezdy p es green mus b t...

Page 56: ...vyst ikuj c pod tlakem m e proniknout do poko ky a zp sobit v n zran n Mus te vyhledat okam itou l ka skou pomoc Nen li okam it poskytnuto spr vn l ka sk o et en m e se vyvinout v n infekceneboreakce...

Page 57: ...ruhy kter dr p edn r my na m st a um st te r my tak aby se n razn ky dot kaly konzol Um st te hnac motory a hadice sekac ch hlav stranou od zvedac ch ramen 2 S vyp na em v eten ve vypnut poloze spus t...

Page 58: ...ln do mont n ch otvor viz obr 8 3 2 6 Vyrovnejte dr ky na h deli motoru se spojkou a zasu te motor na m sto tak e ho p itom oto te cca 45 od mont n ch roub S elem motoru proti desce adapt ru oto te mo...

Page 59: ...1 1 9 2 SE ZEN DIC HO RAMENA Podep ete dic rameno aby b hem nastaven v kynemohlon hleklesnout Uvoln teblokovac p ku abyste mohli nastavovat volant a dic rameno nahoruadol A budevolantvpo adovan poloze...

Page 60: ...sek n P li mal v le vede k nadm rn muopot ebov v n b it a m ezp sobitpo kozen spodn hono e epel v eten nebo jin ch komponent 3 S pou it m kl e ot ejte v eteno dop edu V eteno se mus voln ot et a mus...

Page 61: ...v ka sek n viz obr 9 4 2 2 Povolte pojistnou matici na jedn ze se izovac ch konzol p edn ho v lce jen o tolik abyste mohli prov st se zen viz obr 9 4 1 3 P idr te z kladn m rku d lu 892010 u spodn str...

Page 62: ...v i l a p y k o l v a n m V 7 5 n z n e b u r t l i f o h v o v i l a p a n m V 0 1 5 r o t o m v o n z n e b l i t n e v e l v n e z e s a a l o r t n o K k d o v n z i V u r o t o m e i d a l h c r...

Page 63: ...ebyte n mazivo m e kapat ze stroje a po kodit tr vn k P ed a po ka d m maz n v dy ot ete mazac hlavice Mazan m sto A Lo iska v eten sekac ch jednotek B P edn a zadn v lce ezac ch jednotek C Oto n ep...

Page 64: ...adlo 10 4 J ZDA BEZ MOTORU NEBO ODTAH STROJE Aby nedo lo k po kozen erpadla nebo motor kol b hem J ZDY BEZ MOTORU nebo ODTAHOV N 1 Motormus b tvypnut avychladl 2 Otev eteobtokov ventilhydraulick ho er...

Page 65: ...it palivov n dr e Vlhkost m e zp sobit korozi kovov ch d l v palivov m syst mu K unik n paliva z palivov ho syst mu m e doj t kdy je syst m pou v n p epravov n nebo uskladn n Takov unik n m e p isp t...

Page 66: ...E VYM OVAT VLO KU FILTRU D V NE ZA NE OVLIV OVAT V KON MOTORU TO SE M E ST T PO 250 HODIN CH PROVOZU VE VELMI PRA N CH PODM NK CH NEBO PO 500 HODIN CH ZA NORM LN CH PROVOZN CHPODM NEK NEDOPORU UJEME I...

Page 67: ...n kole kanadzadn vidlic Zvedn ter mpalivov n dr e Podep eteoto en mty epodpalivovou n dr dol azajist tety vevybr n vedle oto n ho epuvidlice vizobr 10 9 Obr 10 8 Zadn ststrojezvednut P i hu t n n zko...

Page 68: ...LUBRIKACE A DR BA 10 9 1HLADINA MOTOROV HO OLEJE DIESEL Po kozen motoru v d sledku nespr vn dr by nebo pou it oleje nespr vn kvality resp viskozity nen kryto z rukou na motor objem klikov sk n a dopo...

Page 69: ...ely baterie NEVY KOLEN resp NEAUTORIZOVAN osoby se nesm NIKDY pokou et prov d t servis baterie v tomto stroji nebo ji dob jet Elektrolyt v baterii je kysel roztok s n m mus te manipulovat velice opatr...

Page 70: ...bel mus tetentopostupp esn obr tit POZN MKA Pomocn baterie pou van pro startov n mus b t zapojeny se spr vnou polaritou 10 12 DR BA EZAC CH HLAV I T N Sekac hlavy se mus po ka d m dni pou v n um t a c...

Page 71: ...lick kapalinynastroj ch kter NEMAJ elektronick syst mochranytr vn ku detektor net snost si najd te kontroln ok nko nav ov stin dr e Pohledemzkontrolujte zda je nad doln st kontroln ho ok nka vid t 13...

Page 72: ...nent kter nejsou dod ny nebo schv leny na spole nost k dan mu elu Pou it jin ho ne doporu en ho oleje i mazadla anuluje tuto z ruku Po kozen p i p evozu ani b n opot eben nespad pod tuto z ruku Tato z...

Page 73: ...CZ 35 CZ JACOBSEN G PLEX III ada DN DP N VOD K OBSLUZE A BEZPE NOSTN P RU KA POZN MKY...

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Page 76: ...cations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support World Class Quality Performance and Support P...

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