Jacobsen Fairway 250 JGZZ250 Operation And Maintenance Manual Download Page 1 | Manualshive

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Safety Operation and Maintenance Manual

Jacobsen Fairway 250 Ride on Reel Mower with
KUBOTA - V1505
Jacobsen Fairway 305 and 405 Ride on Reel Mower with
KUBOTA - V1505T

Fairway 250
Product code: JGZZ250
Series: JZ

Fairway 305
Product code: JGPP305
Series: JN
Product code: JGPP305P
Series: KD
Product code: JGPP305C
Series: JT

Fairway 405
Product code: JHAA405
Series: JP
Product code: JHAA405P
Series: KE
Product code: JHAA405C
Series: JU

WARNING

WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine must be
trained in its proper use, warned of its dangers and must read
the entire manual before attempting to set up, operate, adjust
or service the machine.

25036G-GB (rev.3)

GB

United

Kingdom

RJL 100 September 2014

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Summary of Contents for Fairway 250 JGZZ250

Page 1: ... Series KD Product code JGPP305C Series JT Fairway 405 Product code JHAA405 Series JP Product code JHAA405P Series KE Product code JHAA405C Series JU WARNING WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine must be trained in its proper use warned of its dangers and must read the entire manual before attempting to set up operate adjust or ser...

Page 2: ...on 7 1 Daily Inspection 45 7 2 Operator Presence And Safety Interlock System 46 7 3 Operating Procedure 47 7 4 Fitting The Cutting Unit To The Machine 48 7 5 Operation Of The Machine 49 7 6 Starting The Engine 49 7 7 Driving 49 7 8 Mowing 50 7 9 To Stop The Engine 50 7 10 Unblocking Cutting Units 50 7 11 Backlapping 51 Procedure 52 7 12 Jacking 53 7 13 Mowing On Slopes 54 Slope Calculation Chart 5...

Page 3: ... of operation service and repair specified by the manufacturer are understood to be part of the correct use ALL operators MUST read through this manual and understand the Safety Instructions controls lubrication and maintenance procedures Make sure that you obey all safety and road traffic regulations You must not make any changes to the machine that the manufacturer does not approve This type of ...

Page 4: ... Serial number plate The serial number plate A is found on the chassis under the position for the operator seat Chassis Stamp The Serial number and date code B are marked on the chassis under the seat plate Engine Identification Serial Plate Location of Serial number plate The engine serial number is found on the top of the valve cover toward the front of the mower Label shows the engine group and...

Page 5: ...uropark Ipswich IP3 9TT England B ROPS Serial Plate A Weight of ROPS B Date Code C Standard Used D Part Number E Used on Product F Serial Number ROPS Serial Plate Location The ROPS serial plate C is located at the base of the front of the ROPS main beam C ...

Page 6: ...g equipment Use correct tools and Personal Protective Equipment PPE and take instruction from the technical manuals applicable to the machine Remove and store correctly 1 Batteries 2 Fuel 3 Engine coolant 4 Oils Disassemble the structure of the machine and refer to the technical manuals where applicable Give attention to parts that have mechanical pressure or tension applied to the part in the mac...

Page 7: ...site www Ransomes Jacobsen com You now have access to a PDF version of the parts manual 3 Complete the form included in the technical manual pack supplied with the machine for one of the two options below a A disc that contains an electronic copy of the Parts Book b A paper copy of the parts manual 2 5 KEY NUMBERS _______________________________________________________ Record the key numbers shown...

Page 8: ...en 7 2 INTRODUCTION NOTES ...

Page 9: ...ver operate equipment that is not in correct order or without decals guards shields deflectors or other protective devices fastened When you mow with a side discharge deck DO NOT operate the cutting unit without the discharge chute installed d Inspect the mower before you operate the mower Check the tire pressure engine oil level the radiator coolant level and the air cleaner indicator Fuel is fla...

Page 10: ...ible g When you drive in the reverse direction look behind you and down to make sure the path is clear Do not operate the cutting units when you drive in the reverse direction h Use caution when you go near corners trees or other objects that can prevent a clear view i Equipment must meet the current regulations to be driven on the public roads j Before you move across or operate on the paths or r...

Page 11: ...n the ground away from your vehicle before you fill the container e Refuel the mower before you start the engine When the engine is in operation or while the engine is hot never remove the fuel cap or add fuel to the mower f Refuel outdoors only and do not smoke when you add fuel Extinguish all types of ignition g The fuel nozzle must touch the rim of the fuel tank when you add fuel to the mower D...

Page 12: ...e the hydraulic fluid surgically within a few hours or gangrene can occur n When you service the hydraulic system make sure the hydraulic fittings tubes and hoses are tightened to the correct torque Make sure the hydraulic system is in good condition before you start the engine o Keep the mower and the engine clean p Allow the engine to become cool before storage and always remove the ignition key...

Page 13: ...nician If additional information or service is needed Contact your Authorized Ransomes Jacobsen Dealer who knows the latest methods to service this equipment and can give that service WARNING The Interlock System on this mower prevents the starting of the mower unless a The parking brake is Engaged b The mow switch is in the OFF position c The traction pedal is in the Neutral position d The operat...

Page 14: ...iven Off Road A Seat Belt Must Be Worn Only When A Rops Frame Is In Position This Warning Is Because A Seat Belt Must Be Worn With A Rops To Follow The Machinery Directive 2006 42 EC Sections 3 2 2 Seating 3 4 3 Rollover ANSI B71 4 2012 section 20 7 Ransomes Jacobsen Limited Recommends That The Owner User Of The Machine Completes A Local Risk Assessment Of The Machine To Find Any Conditions That D...

Page 15: ... combined value of the activities WARNING Never Mow If There Is A Risk Of Lightning Or You Hear Thunder If You Are In The Middle Of Mowing Stop In A Safe Place Turn Off The Engine And Go Inside a Building CAUTION When You Do Any Welding On The Machine The Battery Controller And Display Must Be Disconnected Before You Start You Must Not Open The Controller If The Controller Is Opened This Can Cance...

Page 16: ... Maximum Speed 3000 50 RPM No load Idle Speed 1500 100 RPM Order of Firing 1 3 4 2 Direction of Rotation Counter clockwise Viewed from Flywheel side Injection Pump Bosch MD type mini pump Injection Pressure 13 73 MPa 140kgf cm Injection Timing Before T D C 18 Compression Ratio 23 1 Fuel No 2 D Diesel fuel ASTM D975 Lubrication API Classification Above CD grade Oil Sump Capacity 6 4 litres Dimensio...

Page 17: ...RPM No load Idle Speed 1500 100 RPM Firing order 1 3 4 2 Direction of Rotation Counter clockwise Viewed from Flywheel side Injection Pump Bosch MD type mini pump Injection Pressure 13 73 MPa 140kgf cm Injection Timing Before T D C 18 Compression Ratio 23 5 1 Fuel No 2 D Diesel fuel ASTM D975 Lubrication API Class Above CD grade Oil Sump Capacity 6 4 litres Dimensions length x width x height 591 3m...

Page 18: ...ame up All 216 cm 97 6 in F Maximum height with ROPS Frame down cm in N Maximum height with Cab cm in P Additional height with beacon cm in G Total Length Transport All 275 cm 108 3 in G Total Length Cutting 269 cm 106 in K Wheel Base All 157 cm 62 in L Wheel Track Front Fairway250 182 cm 71 6 in L Wheel Track Front Fairway 305 203 cm 80 in L Wheel Track Front Fairway 405 203 cm 80 in M Turning Ci...

Page 19: ...en 18 SPECIFICATIONS 4 B A J H C F G E D B C Fairway 405 With ISO 21299 ROPS Fairway 250 and 305 With ISO 21299 ROPS ...

Page 20: ... on the tyre pressures and the accessories installed Brakes 250 305 405 Hydrostatic braking with Mechanical type band parking brakes 260 mm x 45 mm on front wheels 305 405 POCLAIN Front wheel Motor Variant Integral Wet Disc Type Battery Type 093 SAE 500 4 4 VIBRATION LEVEL ___________________________________________________ The machine was tested for hand arm vibration levels The operator was in t...

Page 21: ...with Cab Max LH or RH Accelerations m s Mean Value of X Y Z Aeq 0 66 0 40 0 40 Product Name Hand Arm Acceleration Level 305 with ROPS Series with Cab Max LH or RH Accelerations m s Mean Value of X Y Z Aeq 0 7 0 40 0 40 Product Name Hand Arm Acceleration Level 405 with ROPS Series with Cab Max LH or RH Accelerations m s Mean Value of X Y Z Aeq 0 99 0 40 0 40 Product Name Whole Body Acceleration Lev...

Page 22: ...e 86 dB A 0 86 LWA Fairway 305 with Cab Measured Sound Pressure 89 dB A 0 86 LWA Fairway 405 with Cab Measured Sound Pressure 92 dB A 0 86 LWA When the machine was tested for sound power Noise in the Environment The Machinery Safety Directive 2006 42 EC And Noise Emission In The Environment By Equipment For Use Outdoors Directive 2000 14 EC By compliance to Sound Power Standard EN ISO 3744 2010 Fa...

Page 23: ...TE RJL No 4213860 or equivalent to MIL G 23549C MIL G 2345C DIN 51 825 DIN 51 818 All other applications Shell Darina R2 lithium based grease or equivalent 4 10 ACCESSORIES ______________________________________________________ AIR SUSPENSION SEAT KIT Fairway 7K Fairway 11K Construction Welded pressed steel construction Reel Length 660 mm 660 mm Number of Knives 7 11 Reel Diameter New 165 mm 165 m...

Page 24: ...G GLUHNWLY ƒ ྜᣦ௧ ƒ Ë VDPU PL YLè UHJOXJHUèLU ƒ 㐺ྜᣦ௧ ƒ ἐ㥉㨴 ƒ ùX QHUJHOHUH 8 PDNWDGÕU ƒ ȼɿɞɩɨɜɿɞɚɽ ɞɢɪɟɤɬɢɜɿ 2006 42 EC Machinery Directive 2004 108 EC EMC 2000 14 EC Noise in the Environment 2003 10 EC Noise Physical Agents 2002 44 EC Vibration Physical Agents 97 68 EC NRMM Engine Emissions RQIRUPLW VVHVVPHQW ƒ Ɉɰɟɧɤɚ ɡɚ ɫɴɨɬɜɟɬɫɬɜɢɟ ƒ RGQRFHQt SOQČQt SRGPtQHN ƒ 2YHUHQVVWHPPHOVHVYXUGHULQJ ƒ RQIRUP...

Page 25: ...half of the manufacturer holds the technical documentation and is authorised to compile the technical file and who is established in the Community ɉɨɞɩɢɫ ɧɚ ɱɨɜɟɤɚ ɭɩɴɥɧɨɦɨɳɟɧ ɞɚ ɫɴɫɬɚɜɢ ɞɟɤɥɚɪɚɰɢɹɬɚ ɨɬ ɢɦɟɬɨ ɧɚ ɩɪɨɢɡɜɨɞɢɬɟɥɹ ɤɨɣɬɨ ɩɨɞɞɴɪɠɚɳ ɬɟɯɧɢɱɟɫɤɚɬɚ ɞɨɤɭɦɟɧɬɚɰɢɹ ɢ ɟ ɨɬɨɪɢɡɢɪɚɧ ɞɚ ɢɡɝɨɬɜɢ ɬɟɯɧɢɱɟɫɤɢɹ ɮɚɣɥ ɢ ɟ ɪɟɝɢɫɬɪɢɪɚɧ ɜ ɨɛɳɧɨɫɬɬɚ 3RGSLV RVRE RSUiYQČQp VHVWDYLW SURKOiãHQt MPpQHP YêUREFH GUåH...

Page 26: ...ch duševného vlastníctva výrobcu podzostavy strojného zariadenia Zavezujemo se da bomo na utemeljeno zahtevo nacionalnih organov predložili zadevne informacije o delno dokonþanem stroju Informacije bodo v tiskani obliki in ne bodo posegale v pravice intelektualne lastnine proizvajalca delno dokonþanega stroja Nos comprometemos a transmitir en respuesta a una petición razonada por parte de las auto...

Page 27: ...Signature of the person empowered to draw up the declaration on behalf of the manufacturer holds the technical documentation and is authorised t il th t h i l fil d h i t bli h d i th C it Jacobsen_fairway250 Incorp r4 Firma della persona autorizzata a redigere la dichiarazione a nome del fabbricante in possesso della documentazione tecnica ed autorizzata a costituire il fascicolo tecnico che deve...

Page 28: ...a valmistajan osittain koottua laitteistoa koskevia immateriaalioikeuksia Nous nous engageons à fournir en réponse à une demande rationnelle des autorités nationales toute information appropriée concernant la quasi machine Ceci se fera par copie papier et sans préjuger des droits de propriété intellectuelle du fabricant de la quasi machine Wir verpflichten uns auf eine begründete Aufforderung durc...

Page 29: ...J iUWy QHYpEHQ PHJKDWDOPD RWW V HPpO DNLQHN MRJiEDQ iOO PyGRVtWDQLD D Q LODWNR DWRW D PĦV DNL GRNXPHQWiFLyW ĘU L HQJHGpOO HO UHQGHONH LN D PĦV DNL IiMO VV HiOOtWiViKR pV D közösségben letelepedett személy ȊʌȠȖȡĮĳȒ ĮĲȩȝȠȣ İȟȠȣıȚȠįȠĲȘȝȑȞȠȣ ȖȚĮ ĲȘȞ ıȪȞĲĮȟȘ ĲȘȢ įȒȜȦıȘȢ İț ȝȑȡȠȣȢ ĲȠȣ țĮĲĮıțİȣĮıĲȒ Ƞ ȠʌȠȓȠȢ țĮĲȑȤİȚ ĲȘȞ ĲİȤȞȚțȒ ȑțșİıȘ țĮȚ ȑȤİȚ ĲȘȞ İȟȠȣıȚȠįȩĲȘıȘ ȞĮ ĲĮȟȚȞȠȝȒıİȚ ĲȠȞ ĲİȤȞȚțȩ ĳȐțİȜȠ țĮȚ Ƞ ȠʌȠȓ...

Page 30: ...en 29 5 DECALS 4153197 A B C D E F G 20 H J K L 4146857 M 5 1 SAFETY DECALS EC __________________________________________________ ...

Page 31: ... Coolant Under Pressure F 009034890 Keep A Safe Distance From The Machine G 009114160 Maximum Working Slope 20 H 009114100 Danger Of Explosion If The Battery Terminals Are Short Circuited J 009034930 Prevent Contact With Hydraulic Oil Release Under Pressure Read Operator Manual For Service Procedures K 009034910 Read The Operator Manual L 4153197 Caution Stop The Engine And Remove The Starter Key ...

Page 32: ...en 31 5 DECALS B E D F N C S L M A H G P J K LWA 105dB R T U V 5 2 INSTRUCTION DECALS EC ____________________________________________ ...

Page 33: ...ard Reverse Traction Pedal F Cutter Engage G Weight Transfer H Cutting Cylinder Speed J Cutting Unit Lift K Cutting Cylinder Forward Neutral Reverse L Engine Revolutions M Ignition Switch N Tyre Pressure P Parking Brake R Lift Point S Jack Point T Adjust Knob U Cylinder Rotation Forward V Cylinder Rotation Reverse ...

Page 34: ... 9 6 6 6 14 6 3 6 12 6 10 6 8 6 2 6 5 6 4 6 7 6 9 6 14 6 3 6 12 6 10 6 17 TEMP 100 250 150 200 FUEL E F 6 2 6 5 6 4 6 9 6 14 6 3 6 12 6 10 6 8 TEMP 100 250 150 200 FUEL F 6 1 OPERATOR WORKSTATION ________________________________________ Fairway 250 series JZ and 305 Series JN and KD Fairway 405 Series JP and KE 405 Series JU 305 Series JT ...

Page 35: ... 2 D 6 2 E 6 2 A 6 12 6 2 H 6 2 G TEMP 100 250 150 200 FUEL E F 6 2 F 6 2 B 6 2 C 6 2 D 6 2 E 6 2 A 6 12 6 2 G 6 6 2 6 6 3 6 2 H 6 2 CONTROL PANEL _________________________________________________ 250 all 305 and 405 Series JZ JN JP KD KE 305 and 405 Series JT and JU ...

Page 36: ...he engine is ready to start 6 2 B ENGINE TEMPERATURE GAUGE ____________________________________ Indicates the temperature of the engine 6 2 C HYDRAULIC OIL OVER TEMPERATURE WARNING LAMP ________________ The red lamp Illuminates when the temperature of the hydraulic oil reaches a preset level If the lamp illuminates stop the vehicle and disengage the cutting units Apply the parking brake and stop t...

Page 37: ... The red lamp illuminates when the ignition is turned on and turns off when the engine starts If the light illuminates while the engine is in operation the engine oil pressure has fallen to a level that is not safe STOP THE VEHICLE IMMEDIATELY Check the level of oil in the sump and fill to a safe level Check the oil pressure sender switch Continued operation with the light illuminated can cause da...

Page 38: ...CONTROL LEVER______________________________________ Move the lever B away from the operator to increase the engine speed and toward the operator to decrease the engine speed NOTE Make sure that you always operate the engine at full speed 6 2 J ENGINE OVER TEMPERATURE WARNING LAMP AND TEST SWITCH ___ a This switch illuminates when the engine temperature reaches 105 C or when engine is running and t...

Page 39: ...l rotation and deactivate the joystick When the cut units are lifted the rotation of the reels automatically stops 6 2 L PARKING BRAKE SWITCH SERIES JN KD JU KE ____________________ When the engine is running the Parking brake is applied by depressing the switch The Parking Brake is applied automatically when the engine is stopped If the operator leaves the seat for 5 seconds the cutting units wil...

Page 40: ...e clamp knob clockwise to lock the steering wheel in position 6 4 TRACTION FOOT PEDAL ___________________________________________ To move the machine forward press the front of the foot pedal A To reverse the machine press the back end of the foot pedal When the pedal is released the pedal returns to the Neutral position The Neutral Latch B has two functions 1 The engine will not start when the Ne...

Page 41: ...ll the lever B toward the driver Later 305 405 fitted with POCLAIN front wheel motors have a Park Brake Switch 4WD in Reverse Switch and an Over Temp Alarm Switch 6 7 PARKING BRAKE RELEASE VALVE SERIES JN KD JU KE ______________ The Parking Brake Release Valve is situated under the seat plate on the right hand side It is used to release the parking brake when the engine is not running The Parking ...

Page 42: ...in position F units six and seven lift together When switch G is in position E units six and seven are disconnected and any additional movements of the joystick can control only the units 1 to 5 6 9 HYDRAULIC LIFT LEVER FAIRWAY 250 AND 305 ______________________ The cutting units are lifted and lowered by the control lever A on the right hand side of the operators seat The control lever is operate...

Page 43: ...utting cylinders the handwheel A on the left of the operator is used In normal grass conditions the cylinder speed must be set to the maximum level To cut a surface that has very long grass the cylinder speed must be decreased below the maximum level to get good results To cut a surface that has short dry grass the cylinder speed must be decreased to prevent damage to the cylinder and bottom blade...

Page 44: ... cutting units the units 6 and 7 are lifted to the transport position 6 14 HOURMETER ____________________________________________________ The hour meter is found on the left of the steering tower A above the parking brake The meter records the number of engine hours that have been run 6 15 REEL STOP LEVER _______________________________________________ This control improves the movement of the cut...

Page 45: ...en 44 6 CONTROLS 6 16 BONNET RELEASE KEY ____________________________________________ To release the bonnet put the key A into the base of the latch bracket ...

Page 46: ... tubes are in good condition 2 Check the fuel supply radiator coolant level crankcase oil level and air cleaner is clean All fluids must be at the full mark with the engine cold 3 Make sure all cutting units are adjusted to the same height of cut 4 Check all tyres for the correct pressure 5 Test the operator presence and safety interlock system CAUTION The Inspection Must Be Done Each day When The...

Page 47: ... follow the check sign across the chart Turn off the engine between each test Test 1 Shows the normal start procedure The operator must be in the driver seat and the pedal neutral latch must be released The operators feet must be away from the pedals with the mower engagement device turned off The engine must start correctly Test 2 The engine must not start if the mower engagement device is turned...

Page 48: ...s near the machine and any damage to their property 6 Be careful when you cut surfaces that are near to gravel areas roadway parking areas cart paths Stones released from the equipment can cause injuries to persons and damage the equipment 7 When you move across the roads or paths disengage the cutter motors and lift the equipment Check for the traffic when you drive on the roads 8 If you hit an o...

Page 49: ...ne and remove ignition key 2 Position cutting unit under lift arm and slide yoke onto shaft in direction A 3 Fit retainer B to shaft and insert bolt C through retainer and shaft fit nut D 4 fit retainer plate E and secure with screws and nuts F 5 Fit chain G to clevis on rear of cutting unit using pin H and R clip J Hydraulic Motor Mounting 1 Lubricate the motor and reel splines with Shell Malleus...

Page 50: ... engine starts release the key immediately The key must return to the RUN position 5 If the engine does not start turn on the Preheat switch to hear the glow plugs and try again NOTES If the engine does not start after two tries wait 20 seconds and try again You must not run the starter motor for longer than 30 seconds or the motor can fail When the engine is warm the engine starts without the Pre...

Page 51: ...___________________ 1 Disengage the drive to the cutting units with the cutting unit switch 2 Return the forward reverse foot pedal to the Neutral position 3 Set the parking brake 4 Move the throttle control lever to the SLOW position IMPORTANT A turbocharged engine must run in Neutral position for five minutes before the engine is turned off 5 Turn the ignition key to the OFF position 7 10 UNBLOC...

Page 52: ... reel until it has stopped the engine is turned off and the parking brake is applied When you apply grinding paste the reel must be rotated by a piece of wood and not with your hand Put the reels in the most accessible position to apply the grinding paste When you apply the grinding paste the driver must return to the seat engage the related controls and run the reels in reverse direction When you...

Page 53: ...make sure that the reel rotates correctly make sure that the Reel Speed Control is completely closed 7 Clean all of the grinding paste from the blades When the blades are cleaned and dry apply a light layer of oil to the cutting edges to prevent rust 8 When complete the backlapping procedure the reel to bedknife adjustment must be made again 7 12 TRANSPORTING_______________________________________...

Page 54: ...ake sure that no part of the mower can fall during transport Always follow the given maximum transport load weight for the vehicle used Do Not carry more than the maximum weight shown on the transport vehicle plate Read the Safety and Operation manual of the transport vehicle before you load Slinging When Slinging The Mower Damage Free Clamps Must Be Used See The Illustration With An Approved Lift...

Page 55: ...hen you drive toward the bottom of a slope with a high angle always lower the cut equipment to the ground This procedure makes sure the machine does not turn upside down Correct tyre pressure is necessary for maximum traction See Specification WARNING To Make Sure That The Vehicle Does Not Turn Over The Safest Method To Drive On A Slope Is To Move Vertically You Must Not Drive Across The Face Hori...

Page 56: ...e Machinery Directive 2006 42 EC Sections 3 2 2 Seating 3 4 3 Rollover Ransomes Jacobsen Limited Recommends That The Owner User Completes A Local Risk Assessment To Find The Risks Associated With Operation Of Equipment On A Slope D C How to calculate a slope Tools Spirit level 1 metre 1 yard in length Tape measure Use the spirit level A and position it horizontally to measure the distance C with t...

Page 57: ...d in Degrees Slope Angle D measured in Grade 3 4 8 8 3 100 5 7 10 0 150 8 5 15 0 6 9 5 16 7 200 11 3 20 0 7 5 11 8 20 8 225 12 7 22 5 9 250 14 0 25 0 275 15 4 27 5 10 15 5 27 8 300 16 7 30 0 11 17 0 30 6 325 18 0 32 5 12 18 4 33 3 350 19 3 35 0 13 19 9 36 1 375 20 6 37 5 14 21 3 38 9 400 21 8 40 0 15 22 6 41 7 425 23 0 42 5 16 24 0 44 4 475 25 4 47 5 18 500 26 6 50 0 20 29 1 55 6 600 31 0 60 0 25 ...

Page 58: ...ach day 10 hours Check Safety Interlock System Check Hydraulic Fluid Level Check Tyre Pressure Check Engine Bay for Dirt 7 2 8 5 4 2 8 10 Each week Every 50 hours Check for Loose Components Check for Hydraulic Leaks 8 10 8 10 End of season Every 1000 hours Check Battery Condition Change Hydraulic Oil and Filter 8 9 8 5 Lubricate all Grease fittings each week A Lift Arm Pivot B Cutting Unit Pivot C...

Page 59: ...en 58 8 MAINTENANCE LUBRICATION B E C D A F G G H H 8 9 8 5 8 6 8 5 Fairway 250 and 305 Fairway 405 B E C D A F G G H H 8 6 8 9 8 5 8 5 ...

Page 60: ...essure of the Fuel Injection Nozzle 3 Every 3000 hours Check Turbocharger Check Injection Pump Check Fuel Injection Timer 3 3 3 Every Two Years Change Radiator Coolant Replace the Radiator Hoses and Clamp Bands Replace the Fuel Pipes and Clamp Bands Replace Air Intake Hose 3 4 8 4 The items marked are registered as emission related critical parts by Kubota in the U S EPA non road emission regulati...

Page 61: ...en 60 8 MAINTENANCE LUBRICATION 8 2 8 2 8 3 8 4 8 2 8 7 8 8 8 2 8 2 8 3 8 4 8 2 8 7 8 8 Fairway 305 and 405 Series JN JP Fairway 305 and 405 Series JT KD JU KE ...

Page 62: ...essure of the Fuel Injection Nozzle 3 Every 3000 hours Check Turbocharger Check Injection Pump Check Fuel Injection Timer 3 3 3 Every Two Years Change Radiator Coolant Replace the Radiator Hoses and Clamp Bands Replace the Fuel Pipes and Clamp Bands Replace Air Intake Hose 3 4 8 4 The items marked are registered as emission related critical parts by Kubota in the U S EPA non road emission regulati...

Page 63: ...en 62 8 MAINTENANCE LUBRICATION 8 2 8 2 8 3 8 4 8 2 8 7 8 8 Fairway 250 Series JZ ...

Page 64: ...ain plug from the bottom of the crankcase and clean with a cloth b Drain engine oil into a container c Replace the drain plug A and fill the engine with the correct quantity and grade of oil through the filler B Change Engine Oil Filter a Remove the single unit cartridge C b Let the engine oil flow into a container c Clean area on the crankcase d Apply a thin layer of oil to cartridge gasket befor...

Page 65: ...t on the alternator pulley Use the procedure shown below to check the belt tension at the center of the belt between crank shaft and alternator pulleys 1 Loosen the alternator bolt A and the pivot bolt below the alternator 2 Move the alternator to tighten or loosen the belt A deflection of 7 to 9 mm is needed at the center B with a load 10Kgf 98N 22lbs for a new belt A deflection of 8 to 10mm is n...

Page 66: ...to a container b Close the drain valve on engine block A and put the hose on to the radiator Make sure all the hose clips are tight c Fill the cooling system with the correct anti freeze mixture see section 8 1 Fill system through the expansion tank d The level of coolant in a cold expansion tank must be between the MAX and MIN level indicators e Run the engine for approximately 5 minutes or until...

Page 67: ...ydraulic tank the oil must be clean The hydraulic oil must go through a 25micron filter before the oil enters the tank Change The Hydraulic Oil Filter A Fig 6 1 Clean the filter canister and housing to remove any dirt 2 Put a drip tray under the filter 3 Remove the filter and discard safely 4 Replace with a new filter canister 5 Apply a thin layer of oil to the top outside lip of the filter canist...

Page 68: ...es with the service ports that are supplied All tests must be done with the hydraulic oil at the normal temperature of the engine unless specified at a different temperature TEST PORTS 1 Deck drive pressure 207 bar 3000 psi 2 Four wheel drive pressure 207 bar 3000 psi 3 Lift and power steering pressure 83 bar 1200 psi NOTE Only approved personnel must service the hydraulic system ...

Page 69: ...he separator the water drains before the fuel When fuel drains from the valve B close the valve Close the vent A NOTE If you do not drain the water from the separator the performance of the fuel filter is decreased How To Bleed Air From The Fuel System Fig 11 1 Turn the ignition switch to the ON position do not start the engine 2 Open air vent A on side of injection pump to release the air 3 Tight...

Page 70: ...he dust or dirt on the filter d Remove the filter element A Pull the filter straight and tightly e Install a new filter element Press tightly against the rear shoulder f Replace the end cap and fasten in position with clips NOTE An air cleaner that does not allow enough air to go through can damage the engine 8 9 BATTERY____________________________________________________________ a Keep the fluid ...

Page 71: ... you clean the machine with pressure spray washers or steam cleaners do not clean the areas where bearings are found The spray can flow into the bearing seals and cause failure of the bearing Storage Store petrol or diesel fuel in an approved container in an area that is cool and dry Keep the machine and fuel containers in a locked storage area Prevent access to the machines by all children and by...

Page 72: ...y remove the motor from the bearing housing You must not to allow the motor shaft or the inner splines of the cutting reel to become dirty If the motor shaft or the inner splines become dirty remove all of the grease to clean the splines Lubricate the motor and reel splines with Shell Malleus JB1 Grease Part number MBE3927 before you assemble the motor again REMOVAL OF HYDRAULIC MOTOR To remove th...

Page 73: ...NOTES __________________________________________________________________ ...

Page 74: ...hind the wheel Fig 18 1 Loosen the locknuts D at rose joints inside each of the rear wheels 2 For each wheel rotate the tie rod C until the toe in is correct 3 Tighten the locknuts D 9 3 STEERING SHAFT _________________________________________________ The casting B must touch the pin A on both sides Fig 18 1 Loosen the nut F 2 Confirm the steering balance when you rotate the steering shaft G in it...

Page 75: ...RIES JZ JN JP_________ Adjust so that both brakes lock equally when the foot pedal of the parking brake is pressed Loosen the nuts A and turn nuts B on the two cables Fig 20 Adjust the nuts A Fig 21 for each wheel The two brake bands must not touch the brake disc when the parking brake is disengaged ...

Page 76: ... the screw head X over the lip The screw thread Y tip must touch against the base of the blade 4 Adjust the roll to the setting bar G while the two locknuts H hold the setting bar screws in contact 5 Repeat for other end of bottom blade bedknife TO SET HEIGHT OF CUT Select the range of height in which the machine will cut Adjust the front roll only 1 Set the height of cut setting bar G with the pr...

Page 77: ...on to remove the level of cut Turn the handwheel until it engages with the notches in the ring that locks the cylinder The adjuster has notches and each notch moves the cylinder by approximately 0 04 mm 0 0015 inch THE ADJUSTMENT HAS A SELF LOCKING MECHANISM THERE IS NO REASON TO UNLOCK OR LOCK THE MECHANISM IMPORTANT IN ROUGH GROUND CONDITIONS YOU NEED TO SECURE THE NUTS IN POSITION SECURE THE BE...

Page 78: ... be replaced after an accident After an accident with a vehicle that has seat belts installed the seat and seat mounting must be checked by the safety personnel The fasteners on the seat must be checked to make sure that the seat is installed in position tightly If the seat is not installed tightly there can be loose bolts or other faults If the seat does not operate correctly the seat must be rep...

Page 79: ...the right hand side of the seat below the seat cushion B By moving the lever towards the seat the seat can be slid backwards and forwards When in the desired position release the lever to locate in one of the pre set positions 3 BACK REST ADJUSTMENT The back rest has three preset positions To Adjust The position of the release lever is on the left hand side of the seat back rest C Move the lever u...

Page 80: ...The setting for each driver weight must be checked and adjusted before the vehicle can be driven safely To prevent damage to the compressor during the weight adjustment the compressor must be operated for less than 1 minute 9 11 2 FRONT AND BACK ADJUSTMENT _____________________________________ To release the front and back adjustment lift the locking lever WARNING Risk of accident Do not operate t...

Page 81: ...ter switch to turn the seat heater on and to turn off 0 seat heater OFF I seat heater ON If Installed Optional Accessory 9 11 5 LUMBAR SUPPORT_________________________________________________ The lumbar support improves the quality of the seat and increases the performance of the driver To adjust the curve in the upper part of the backrest cushion rotate the adjustment knob to the top To adjust th...

Page 82: ...USTMENT ___________________________________________ To change the angle of the armrests turn the adjustment knob The front part of the armrest is lifted when you turn the knob to the outside The armrest is lowered when you turn the knob to inside If Installed Optional Accessory 9 11 8 BACKREST ADJUSTMENT To loosen the notches of the backrest adjustment move the locking lever to the upper position ...

Page 83: ...n you clean the upholstery make sure that the upholstery does not become wet on each side Use a standard commercially available upholstery or plastic cleaning agent Test on a small area to make sure that it is compatible DANGER When The Machine Is Being Driven Off Road A Seat Belt Must Be Worn Only When A Rops Frame Is In Position This Warning Is Because A Seat Belt Must Be Worn With A Rops To Fol...

Page 84: ...number LMAC183 250F Kit number LMAC183 305F Kit number LMAC183 405F 10 2 GRASS CATCHER KITS ______________________________________________ Grass Catcher Kit 26 Reel 5 Units kit Number JMAB302 Grass Catcher Kit 26 Reel 7 Units kit Number LMAB545 Grass Catcher Kit 22 Reel 5 Units kit Number JMAB404 ...

Page 85: ...ESSORIES 10 3 AIR SUSPENSION SEAT KITS _________________________________________ Air Suspension Seat Kit for Fairway 250 and fairway 305 Kit number LMAC201 Air Suspension Seat Kit for Fairway 405 Kit number LMAC277 ...

Page 86: ... guide Engine Stops Fuel tank empty Fill the tank with clean fuel Bleed the fuel lines The interlocks are not set before you leave the operators seat Make sure that the parking brake is in the ON position and the mow switch is in the OFF position The Engine Temperature is higher than normal The coolant level is low Inspect the coolant Add 50 50 anti freeze solution if the coolant level is low The ...

Page 87: ...NOTES __________________________________________________________________ ...

Page 88: ..._______________ NOTE Arrow indicates direction of travel Washboarding is a repeated pattern of different cut ting heights that causes an appearance that is like a wave In most cases the wave tip to tip distance is approximately 6 8 in 15 20 cm A change in the colour from light to dark is also seen The cause of this condition can be a move ment from side to side in the cutting unit s This condition...

Page 89: ... ance that is like a wave In most cases the wave tip to tip distance is 2 inch es 5 cm Possible Cause Solution The cut ground speed is higher than normal Decrease the cut ground speed The height of cut setting is not high enough for the turf conditions Make sure that the height of cut is adjusted to the turf conditions Cutting reel diameter is worn Check the cutting reel diameter When the reel is ...

Page 90: ... settings are different from one side of a reel to the other side or from one cutting unit to another unit Check the HOC height of cut of the cutting units The front roller bearings are worn Check and replace front roller bearings Reel to bedknife contact is different from one side of the cutting unit to the other side or from one cutting unit to another side Check the contact between the reel and...

Page 91: ...or turf that is not level can cause scalping Possible Cause Solution HOC height of cut settings are lower than normal Check the HOC height of cut settings Incorrect reel to bedknife adjustment Adjust reel to bedknife setting for the correct HOC Turf is not level and the mower can not follow the turf Change the direction of cut The mower cuts more grass than the machine can cut Cut the grass more f...

Page 92: ...o bedknife setting The edges of the reel or bottom blade are not sharp Sharpen or replace the reel blade and bedknife as necessary The cut ground speed is higher than normal Decrease the cut ground speed The grass is higher than the level at which the ma chine can cut correctly Cut the grass more frequently Cut in the same direction Change the direction of cut more frequently Surface damage to the...

Page 93: ...is damaged Loose bedknife fasteners or fasteners are not in cluded Check the bedknife screws Tighten the loose screws Replace the screws that are not included The machine turns at a rate that is faster than the machine can turn and cut correctly The cutting units do not overlap around turns or on side hills Turn less fast to allow the cutting units to overlap Change the direction of cut or pattern...

Page 94: ... unit or between two cutting units Windrowing can make a line in the direction of travel Possible Cause Solution The grass is higher than the level at which the ma chine can cut correctly Cut the grass more frequently Mowing the grass while the grass is wet Cut when the grass is dry Grass attaches to the roller Clean the roller and scraper Grass attaches to the bedknife Adjust reel to bedknife set...

Page 95: ...l and bedknife as necessary The bedknife screws are not included or loose or over tightened Install replace or tighten the bedknife screws to the correct torque setting The cut ground speed is higher than normal Decrease the cut ground speed NOTE Arrow indicates direction of travel Mismatched cutting units is a pattern of different cut ting heights that give the grass a stepped appear ance This ap...

Page 96: ... AND RELAYS 13 1 FUSE AND RELAY COMPONENT IDENTIFICATION________________________ Fuses Steer Tower Relays And Components Steer Tower Relays And Components Bonnet Landing Panel Joystick Control Module A B C D E F G H ...

Page 97: ... RELAYS and COMPONENTS STEER TOWER Relay Component Number Function F Seat Switch Relay G Relay Left Hand H Relay Centre I Relay Right Hand J Cutter Relay K Starter Relay L Right Hand Bridge Diode M Centre Bridge Diode N Left Hand Bridge Diode O Lamp Timer JOYSTICK CONTROL MODULE Relay Component Number Function P Joystick Pic Control Module Split A and Split B RELAYS and COMPONENTS BONNET LANDING P...

Page 98: ...twork of authorised Sales and Service dealers has been established and these details are available from your supplier When service attention or spares are required for the machine within or after the warranty period your supplier or any authorised dealer should be contacted Always quote the registered serial number of the machine If any damage is apparent when delivery is made report the details a...

Page 99: ...erica Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com North South America Jacobsen A Textron Company 11108 Quality Drive Charlotte NC 28273 USA www Jacobsen com ...

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