Jacobsen Bob-cat 933011 Setup, Parts & Maintenance Manual Download Page 3

1

Midsize

Classic

8-2004

IMPORTANT MESSAGE

Thank you for purchasing this Bob-Cat product.  You have purchased a world class mowing product, one of the
best designed and built anywhere.

This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance Manual.
The useful life and good service you receive from this machine depends to a large extent on how well you read
and understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and it will give
you many years of reliable service.

Your safe use of this Bob-Cat product is one of our prime design objectives.  Many safety features are built in, but
we also rely on your good sense and care to achieve accident-free operation.  For best protection, study the
manuals thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all
instructions and warnings completely.  Do not remove or defeat any safety features.  Make sure those who operate
this machine are as well informed and careful in its use as you are.

See a Bob-Cat dealer for any service or parts needed.  Bob-Cat service ensures that you continue to receive  the
best results possible from Bob-Cat’s products.  You can trust Bob-Cat replacement parts because they are
manufactured with the same high precision and quality as the original parts.

Bob-Cat designs and builds its equipment to serve many years in a safe and productive manner.  For longest life,
use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and instructions.
You'll always be glad you did.

Jacobsen, a Textron Company

One Bob Cat Lane

Johnson Creek, WI   53038-0469

TABLE OF CONTENTS

FIGURES

PAGE

SAFETY ......................................................................................................................................................... 2
ASSEMBLY/SET-UP  INSTRUCTIONS ....................................................................................................... 3-6
LUBRICATION ............................................................................................................................................... 7
MAINTENANCE ........................................................................................................................................ 8-11
SERVICE CHART ........................................................................................................................................ 12
SERVICE RECORD ..................................................................................................................................... 13
ADJUSTMENTS ...................................................................................................................................... 14-16
BELT REPLACEMENT .......................................................................................................................... 17, 18
PARTS SECTION ........................................................................................................................................ 19
ENGINE DECK ASSEMBLY ............................... FIGURE 1 ................................................................. 20, 21
TRANSMISSION DRIVE .................................... FIGURE 2 ................................................................. 22, 23
UPPER HANDLE ASSEMBLY ........................... FIGURE 3 ................................................................. 24, 25
PEERLESS TRANSMISSION ............................ FIGURE 4 ................................................................. 26, 27
36" DECK ........................................................... FIGURE 5 ................................................................. 28, 29
48" DECK ........................................................... FIGURE 6 ................................................................. 30, 31
CASTER ASSEMBLY ......................................... FIGURE 7 ................................................................. 32, 33
BRIGGS & STRATTON ELECTRICAL DIA ........ FIGURE 8 ................................................................. 34, 35
KOHLER ELECTRICAL DIAGRAM .................... FIGURE 9 ................................................................. 36, 37
DECALS ............................................................. FIGURE 10 ............................................................... 38, 39
OPTIONAL GRASSCATCHER (970319) ........... FIGURE 11 ................................................................ 40, 41

Summary of Contents for Bob-cat 933011

Page 1: ...hould read the entire manual before attempting to set up operate adjust or service the machine SETUP PARTS MAINTENANCE MANUAL MIDSIZE CLASSIC Operation Safety Manual 4130479 4130478 REV C Models 93301...

Page 2: ...of California to cause cancer birth defects or other reproductive harm California Advertencia de la Proposicion 65 El estado de California hace saber que los gases de escape de los motores diesel y a...

Page 3: ...in its use as you are See a Bob Cat dealer for any service or parts needed Bob Cat service ensures that you continue to receive the best results possible from Bob Cat s products You can trust Bob Cat...

Page 4: ...d by Jacobsen will be considered the responsibility of the individual s or company designing and or making such changes Jacobsen will vigorously pursue full indemnification and costs from any party re...

Page 5: ...lower handle F using 4 3 8 16X1 bolts and 4 3 8 16 whizlock nuts at location G on both sides as shown 1 UNCRATE Discard the sides and top of the crate Remove the loose parts from the crate Discard the...

Page 6: ...nd 4 flatwashers at locations L NOTE Tighten all fuel tank bolts firmly but do not overtighten or damage to the fuel tank threads may result 4 Attach gear shift lever A removed in Step 2 to the lower...

Page 7: ...ole in the bellcranks Q and the other end of the traction control rods through the traction control lever S on the handlebar Secure with washers and hairpins 9 To adjust traction control rods remove t...

Page 8: ...LAMMABLE Fill fuel tank with good quality clean regular unleaded gasoline Do not use hi test fuel Do not smoke Do not spill fuel Fill outdoors Do not overfill Fill to 1 below bottom of filler neck to...

Page 9: ...sic LUBRICATION MACHINE LUBRICATION Every 50 Working Hours Lubricate the following points with grease 1 Caster wheel pivots 2 points 2 Shaft Couplers 2 points 3 Drive Wheel Bellcranks 2 points 4 Idler...

Page 10: ...oth should be inspected regularly and maintained Clean precleaner element every 25 hours more often under dusty conditions 1 Pull up on air cleaner cover handle A and rotate toward engine 2 Remove air...

Page 11: ...nt air cleaners have a paper air cleaner element with an oiled foam precleaner element on the dirty side of the paper element Both should be inspected regularly and maintained Clean and re oil preclea...

Page 12: ...may be replaced See the Parts Section for service part numbers SPARK PLUG Remove plug and check condition Good operating conditions are indicated if the plug has a light grey or tan deposit A white bl...

Page 13: ...ades do not use another manufacturer s blades as this could be dangerous Replace cracked or bent blades BLADE REMOVAL 1 Use a box wrench or socket with a long breaker bar to remove spindle bolt under...

Page 14: ...i O k c e h C X r i A l i O r o f k c e h C s k a e L X e k a t n I r i A n a e l C X r e n a e l C r i A n a e l C X r e t l i F l i O e g n a h C X L A U N A M S R E R U T C A F U N A M E N I G N E...

Page 15: ...____________ _______________________________________________________________ ____________________________________________________________ ______________________________________________________________...

Page 16: ...completely TRACTION RODS AND WHEEL BELT TENSION There should be a 1 4 minimum gap between the traction control rod and the bottom of the neutral latch slot when the drive is engaged and the traction...

Page 17: ...different hole in the brake arm 6 Adjust belt guide V to remove any sag in the drive belt between the drive pulley and the wheel pulley When the brakes are properly adjusted the machine can be freely...

Page 18: ...2 or 3 Position 1 will provide the least amount of hand effort and wheel traction Position 3 will provide the highest amount of hand effort and wheel traction TIRE PRESSURE ADJUSTMENT Tire pressures s...

Page 19: ...BELT 1 Rotate idler arm A counterclockwise using a 3 8 ratchet or breaker bar and remove belt 2 Install belt as shown 48 CUTTERDECK PTO BELT 1 Rotate idler arm B counterclockwise using a 3 8 ratchet o...

Page 20: ...ntil gearbox drive belt is snug WHEEL DRIVE BELT Remove brake rod R and tracton control rod D from bellcrank Q Remove bottom bolt C and spacer from fender Y and loosen the bolt E that holds bellcrank...

Page 21: ...19 Midsize Classic PARTS SECTION...

Page 22: ...20 Midsize Classic FIGURE 1 ENGINE DECK ASSEMBLY...

Page 23: ...8 38460 PULLEY ENGINE 1 1 19 64163 07 1 1 32X1 3 4X1 4 WASH 1 1 20 38542 CLAMP DOCU TUBE 2 1 21 64006 01 LOCKWSHR HELICAL 1 4 2 1 22 64123 89 BLT HEX 1 4 20 X 3 4 2 1 23 38061A COVER 2 1 24 2306144 S...

Page 24: ...22 Midsize Classic FIGURE 2 TRANSMISSION DRIVE...

Page 25: ...31 2721853 SPACER 19 05x10 31x27LG 2 2 32 2308000 PULLEY IDLER 4 00 EOD 2 2 33 4129467 SPACER 10 3X18 8X108 4 2 34 64123 138 BLT HEX 3 8 16X3 3 4 4 2 35 64123 93 BLT HEX 3 8 16X5 4 2 36 2721369 2 COV...

Page 26: ...24 Midsize Classic FIGURE 3 UPPER HANDLE ASSEMBLY...

Page 27: ...2722722 LATCH ROLLER RH GD 1 5 25 2722721 LATCH ROLLER LH GD 1 5 26 64163 55 WASHER 328X 75X14 GA 2 5 27 64123 50 BLT HEX 3 8 16 X 1 4 5 28 38148 SWITCH ENGINE STOP 1 5 29 64152 46 SCREW SLT HH 10 24X...

Page 28: ...26 Midsize Classic FIGURE 4 PEERLESS TRANSMISSION...

Page 29: ...40 RING RETAINING 1 4 29 780072 WASHER 6 4 30 780108 WASHER 5 4 32 792001 O RING 2 4 34 780105A BUSHING FLANGED 2 4 45 2308007 NEUTRAL SWITCH NC 1 4 49 778146A GEAR SPUR 37 TEETH 1 4 50 778125 GEAR SP...

Page 30: ...28 Midsize Classic FIGURE 5 36 DECK...

Page 31: ...N PIVOT 1 5 19 4128851 2 COVER 36 BELT 1 5 20 4131477 2 CHUTE DECK 32 54 SD 1 5 21 810149 BUMPER RUBBER 1 5 22 4120257 2 BRKT CHUTE SUPPORT 1 5 23 4130483 S 36 FRAME WLDMT 1 5 24 64141 4 NUT WLF 3 8 1...

Page 32: ...30 Midsize Classic FIGURE 6 48 DECK...

Page 33: ...BRKT CHUTE SUPPORT 1 6 23 4130482 S 48 FRAME WLDMT 1 6 24 64141 4 NUT WLF 3 8 16 10 6 25 64006 05 LOCKWSHR HELICAL 1 2 1 6 26 64262 012 BLT FLG HD 3 8 16 X 1 1 4 21 6 27 64025 16 NUT HEX 5 8 18 3 6 28...

Page 34: ...32 Midsize Classic FIGURE 7 CASTER ASSEMBLY...

Page 35: ...4SPANNER 1 7 13 64123 01 BLT HEX 5 16 24X3 4 4 7 14 2722682 BEARING 9 WHEEL 2 7 15 64141 1 NUT WLF 5 16 24 4 7 16 2722681 ASSY 9 WHEEL 1 INCLUDES ITEMS 11 15 17 19 23 24 WITH 2 81 DIA BOLT CIRCLE INCL...

Page 36: ...34 Midsize Classic FIGURE 8 BRIGGS STRATTON ELECTRICAL DIAGRAM...

Page 37: ...RIC 1 INCLUDES ITEM 2 8 2 2720949 ASSY CLUTCH WIRE 1 8 3 2722033 SWITCH NEUTRAL 1 8 4 38148 SWITCH ENGINE STOP 1 8 5 108208 SWITCH DBL POLE 1 8 6 148082 10 FUSE 10 AMP 1 8 7 2721505 SWITCH PTO 1 8 8 4...

Page 38: ...36 Midsize Classic FIGURE 9 KOHLER ELECTRICAL DIAGRAM...

Page 39: ...CH ELECTRIC 1 INCLUDES ITEM 2 9 2 2720949 ASSY CLUTCH WIRE 1 9 3 2722033 SWITCH NEUTRAL 1 9 4 38148 SWITCH ENGINE STOP 1 9 5 108208 SWITCH DBL POLE 1 9 6 148082 10 FUSE 10 AMP 1 9 7 2721505 SWITCH PTO...

Page 40: ...38 Midsize Classic FIGURE 10 DECALS...

Page 41: ...UTION SPANISH 1 10 5 2000571 LABEL IMPORTANT 1 10 6 4130725 LABEL CLASSIC 1 10 7 2000572 LABEL WARNING BLADES 1 10 8 2000677 LABEL DANGER WARNING 1 10 9 2000678 LABEL ROT PARTS WSHR 1 10 10 2000704 LA...

Page 42: ...40 Midsize Classic FIGURE 11 OPTIONAL GRASSCATCHER 970319...

Page 43: ...11 8 33163 ROD GC BRACE FRONT 1 11 9 32415 GC LOCK REAR 1 11 10 64141 2 NUT WLF 1 4 20 4 11 11 64171 1 WSHR WAVE WW214 S16 4 11 12 64018 25 BOLT CRG 1 4 20X3 4 8 11 13 4135874 PLT BACK 3 75 BU CATCHR...

Page 44: ...a Textron company is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all our manufacturing locations A worldwide dealer network and factory trained technicians backed by...

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