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6    MAINTENANCE & LUBRICATION CHARTS

28

6.3

MAINTENANCE CHARTS ___________________________________________________

A - Add or Adjust       C - Clean      I - Inspect     L- Lubricate     R - Replace     AR - As Required

  * Indicates initial service for new machines.

** Every 250 hours, or yearly whichever comes first.

*** Inspect visible hoses and tubes for leaks or oil marks.

I

- Manual grease gun with NLGI Grade 2 (Service Class LB).

II

- Engine Oil - See Section 

4.3

III

- Use Jacobsen GreensCare 68 Biodegradable fluid: Capacity: 5 gallons (19 Liters). Order Part No. 5003103 containing 5 gal. 

(19 l), pail or Part No. 5003102, 55 gal. (208 l) Drum.

IV

- Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix

Recommended Service and Lubrication Intervals

Every

8-10

Hours

Every

50

Hours

Every

100

Hours

Every

250

Hours

Every 

400 

Hours

Every

500

Hours

Every

1000 

Hours

Yearly

See 

Section

Lubricant

Type

Air Filter  (Diesel)

I

AR

R

4.5

Air Filter (Gas)

I

C

R

R

4.4

Battery Charge

I

4.8

Belts

I-A*

I-A

R

3.2, 

3.3

Brake

I-A*

A

3.10

Cooling System (Diesel)

I-C-A

R

4.19

IV

Electrical System

I*

I

4.14

Engine Oil (Diesel)

I

R*

R

4.3

II

Engine Oil (Gas)

I-R*

R

4.3

II

Engine Oil Filter

R*

R

Fuel System

I

4.7

Fuel Filter

R

4.7

Grease Fittings - All

L

L

L

L

6.2

I

Hydraulic Hoses and Tubes

I***

I

4.11

Hydraulic Oil

I-A

R**

R**

4.12

III

Hydraulic Oil Filter

I

R*

R

4.13

Muffler and Exhaust

I

I

4.15

Radiator Screens

I-C/AR

4.19

Tires

I-A

4.16

Summary of Contents for 67042

Page 1: ...Parts Maintenance Manual 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 GB Tri King Triplex Mower 67042 1800G Briggs Vanguard Engine 67043 1900D Kubota D662 EB Engine 2810632 Rev F...

Page 2: ...y 4 1 2 Important Safety Notes 5 2 Specifications 2 1 Product Identification 6 2 2 Engine 6 2 3 Cutting Units 6 2 4 Tractor 7 2 5 Weights and Dimensions 7 2 6 Accessories Support Literature 7 3 Adjust...

Page 3: ...information important in ordering that part Indented Items Bulleted items indicate component parts that are included as part of an assembly or another component These parts can be ordered separately o...

Page 4: ...ance away 11 Never operate equipment that is not in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place 12 Never disco...

Page 5: ...service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original o...

Page 6: ...Type SAE 30W API Classification SF SG SH Air Filter Replacable Dual Element Alternator 16 amp 1900D Diesel Engine Make Kubota Model D662 E Horsepower 18 5 hp 13 9 kW 3600 rpm Note Actual sustained ho...

Page 7: ...sories Air Blow Gun JAC5098 Orange Touch up Paint 12 oz spray 554598 2 Post ROPS with Seat Belt 2500007 Light Kit 69149 Arm Rest 66156 Grass Catchers for 26 in Reel 69151 Grass Catchers for 30 in Reel...

Page 8: ...oper belt tension is achieved Tighten hardware A Figure 3A 3 3 PUMP DRIVE BELT ________________________________________________________ Adjust reel pump belt C to deflect 1 4 in 6 mm with a force of 5...

Page 9: ...so contacts are open with traction pedal in neutral and contacts close with minimal pedal travel in forward direction Figure 3C 3 5 PARKING BRAKE SWITCHES______________________________________________...

Page 10: ...5 Loosen all nuts N and adjust rear spring to position traction arm in neutral a Lock rear nuts and adjust front nuts N to maintain 3 8 in 9 mm of extension in spring O b Start the engine and check f...

Page 11: ..._____________________________________________ 1 Rear lift arm position is properly adjusted when the rear mower bumpers are putting slight pressure against the underside of the foot rests 2 Disconnect...

Page 12: ...ly and may result in serious damage to the reel and bedknife 6 Grass conditions will also affect the adjustment a Dry sparse conditions will require a wider gap to prevent heat buildup and damage to t...

Page 13: ...es Install a front roller and store hardware H for future conversion to fixed mode 5 To convert the mower from floating to fixed mode assemble hardware H as shown and remove the front roller or raise...

Page 14: ...ned in Section 3 16 1 Reposition the rear roller adjuster a For cutting heights from 3 8 to 1 3 4 in 9 to 44 mm use holes M on the mower frame and two holes shown in black of the height adjuster F as...

Page 15: ...down then use holes N of the frame and the two holes shown in black of adjuster F 3 Loosen nut L and adjust screw K to obtain desired cutting height X then lock nut L against gauge P 4 Place one end...

Page 16: ...0 5 7 1 2 20 ft lb Nm 64 86 7 85 115 90 122 120 162 12 24 in lb Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 1...

Page 17: ...new engine can make a considerable difference to the performance and life of the engine Note The tractor is designed to operate and cut most efficiently at the preset governor setting Do not change th...

Page 18: ...pstick Use only engine oils with API classification SF SG SH Figure 4A Figure 4B 4 4 GAS ENGINE AIR FILTER___________________________________________________ 1 Remove and service the foam pre cleaner...

Page 19: ...ding to local state or federal ordinances and recommendations from your fuel supplier Never overfill or allow the tank to become empty Check fuel lines and clamps every 50 hours Replace fuel lines and...

Page 20: ...with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the tractor 4 10 CHARGING BATTERY _______________________________________...

Page 21: ...erheat and also lead to hose failure 4 12 HYDRAULIC OIL___________________________________________________________ Refer to Section 6 3 for specific maintenance intervals The hydraulic reservoir on th...

Page 22: ...wash or pressure spray around electrical connections and components 4 15 MUFFLER AND EXHAUST __________________________________________________ To protect from carbon monoxide poisoning inspect the c...

Page 23: ...otection 4 19 RADIATOR _______________________________________________________________ Check coolant level daily Radiator should be full and recovery bottle should be up to the cold mark Drain and ref...

Page 24: ...n reverse Adjust the reel speed to 100 150 RPM a Apply lapping compound with a long handle brush to high spots first then along entire length of the reel b Continue lapping and at the same time make a...

Page 25: ...event gelling or bacterial growth in fuel See your local fuel supplier Gas Engine For engine protection Jacobsen recommends the use of a fuel additive such as STABIL Mix additive following instruction...

Page 26: ...bleed fuel lines 2 Interlocks not set before leaving operator s seat 2 Engage parking brake move traction lever to N and set reel control to OFF Engine overheating 1 Coolant level low Diesel 1 Inspect...

Page 27: ...her friction points that are not shown on the lubrication chart apply several drops of SAE 30 oil every 40 hours or as required 5 Grease fittings A F every 50 hours and fittings G K every 100 hours 6...

Page 28: ...al 208 l Drum IV Capacity 3qt 2 8 l 50 50 water ethylene glycol mix Recommended Service and Lubrication Intervals Every 8 10 Hours Every 50 Hours Every 100 Hours Every 250 Hours Every 400 Hours Every...

Page 29: ...xhaust 66 20 1 Radiator Installation 68 20 2 Radiator Installation 70 21 1 Air Filter and Circuit Breaker 72 22 1 Tanks 74 23 1 Hydro Pump and Charge Filter 76 24 1 Pump Suction and Return Hydraulics...

Page 30: ...Parking brake Off 2 Reel switch On 3 Slowly depress hydro pedal 4 Depress top of mow pedal to lower and engage reels Lift mow pedal to raise and stop reels 1 Engage parking brake 2 Turn backlap lockou...

Page 31: ...Decal Jacobsen Emblem 21 4111408 1 Decal Biodegradable Fluids 22 4124690 2 Decal Tri King 1800G Gas 22 4124691 2 Decal Tri King 1900D Diesel 23 3004207 1 Decal Opening Hood 24 REF 1 Serial Plate On L...

Page 32: ...2 3 4 5 6 7 8 26 8 7 19 20 19 20 23 29 30 25 27 7 18 11 10 22 28 14 12 13 9 12 8 8 24 15 21 16 17 37 40 18 39 38 35 15 24 34 32 33 41 42 31 38 40 37 36 37 36 37 TRI KING 2 1 Hood and Cowlings Serial N...

Page 33: ...1 Right Footrest Pad 17 2810062 1 Left Footrest Pad 18 400188 7 Screw 5 16 18 x 1 Hex Head 19 403910 3 Screw 10 24 x 1 2 Truss Head 20 1001758 1 Rubber Latch 21 3003748 2 Edging 22 440134 2 Carriage B...

Page 34: ...34 1 2 3 3 4 5 6 6 6 7 7 7 7 18 8 8 8 9 10 10 11 12 13 18 19 14 15 16 20 21 8 17 TRI KING 3 1 Seat and Base Serial No 67042 1601 1891 Serial No 67043 1601 4743...

Page 35: ...asher 5 16 Hvy 8 443106 10 Nut 5 16 Hex 9 440088 1 Carriage Bolt 5 16 18 x 1 3 4 10 3004410 2 Spacer 11 3003402 1 Seat Latch 12 443806 2 Nut 5 16 18 Hex Jam 13 66172 1 Seat 14 163583 1 Seat Switch Wir...

Page 36: ...36 1 2 3 4 5 6 6 6 7 7 7 7 18 18 18 8 8 8 9 10 10 11 12 13 19 14 16 15 8 17 TRI KING 3 2 Seat and Base Serial No 67042 1892 and Up Serial No 67043 4744 and Up...

Page 37: ...10 Flat Washer 5 16 7 446136 10 Lockwasher 5 16 Hvy 8 443106 10 Nut 5 16 Hex 9 440088 1 Carriage Bolt 5 16 18 x 1 3 4 10 3004410 2 Spacer 11 3003402 1 Seat Latch 12 443806 2 Nut 5 16 18 Hex Jam 13 413...

Page 38: ...38 1 2 4 5 8 9 10 4 12 12 13 14 15 16 17 18 19 20 21 17 18 19 26 27 28 22 25 24 23 Fuse Block Part of Wire Harness 3 7 6 11 TRI KING 4 1 Dash Installation Serial No All...

Page 39: ...4 Truss Head 10 446116 4 Lockwasher 10 11 403770 2 Screw 5 16 18 x 3 4 Hex Flange 12 3003540 7 1 Mounting Bracket 13 3002098 2 Latch 14 404016 4 Screw 1 4 20 x 5 8 Truss Head 15 3003468 2 Plastic Plat...

Page 40: ...30 3 1 29 31 32 6 5 4 X Y X Y 18 19 20 21 22 23 24 24 25 27 26 7 8 9 8 10 11 12 13 33 34 Z 35 28 Z 2 23 24 24 25 26 27 Diesel Tractor Only 14 39 16 15 36 37 38 TRI KING 5 1 Instrument Panel Serial No...

Page 41: ...1 Bracket 20 447006 1 Lockwasher 21 444310 1 Nut 10 24 Hex 22 162721 1 Volt Meter Reference U2 23 N S 1 Bracket 24 444306 4 Nut 8 32 Hex 25 447206 2 Lockwasher 8 26 447002 2 Lockwasher 6 27 444304 2...

Page 42: ...42 1 2 4 5 6 7 8 9 10 3 4 4 6 7 11 12 13 14 16 17 12 17 18 10 3 4 24 19 20 21 22 23 23 25 26 26 15 21 23 23 Diesel Gas TRI KING 6 1 Hydro Control Linkage Serial No All...

Page 43: ...6 24 Center 11 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 12 443106 2 Nut 5 16 18 Hex 13 453017 1 Flat Washer 1 2 14 460028 1 Cotter Pin 1 8 x 1 15 444708 1 Locknut 1 4 20 Center 16 400264 1 Screw 3 8 16...

Page 44: ...44 16 17 12 11 10 19 14 15 13 6 7 21 18 9 24 24 25 25 5 23 4 10 1 2 3 22 20 8 4 TRI KING 7 1 Front Motors and Brakes Serial No All...

Page 45: ...0 338383 4 Pulley 11 453020 4 Washer 5 8 12 460028 4 Cotter Pin 1 8 x 1 13 346771 2 Pin 5 16 14 1001634 1 L H Caliper See 40 1 for Service Parts 15 1001635 1 R H Caliper See 40 1 for Service Parts 16...

Page 46: ...46 1 A 2 3 4 5 6 23 8 9 10 11 12 13 15 16 17 18 19 26 25 28 29 20 21 22 27 25 15 16 24 17 14 7 A B B 30 30 31 16 16 TRI KING 8 1 Parking Brake Neutral Start and 3WD Switches Serial No All...

Page 47: ...Screw 5 16 18 x 2 3 4 Hex Head 13 3002788 1 Bracket Parking Brake Switch 14 3009193 AR Shim Proximity Switch 15 444718 2 Locknut 5 16 18 Center 16 453009 4 Flat Washer 5 16 17 2811659 1 Spacer Nylon 1...

Page 48: ...48 9 24 4 5 6 7 8 9 10 11 12 15 16 17 18 19 20 21 22 3 23 13 1 2 14 9 5 Choke Cable Throttle Cable 15 22 14 21 TRI KING 9 1 Fuel Control Gas Engine Serial No 67042 All...

Page 49: ...Battery Cable 9 473142 14 Nylon Tie 10 447010 1 Star Washer 1 4 11 3004539 1 Conduit 12 131905 1 Starter Solenoid Reference K2 13 361064 1 Hose Clamp 14 403912 2 Screw 10 24 x 5 8 Truss Head 15 44611...

Page 50: ...14 15 18 18 18 28 20 17 24 23 24 24 16 18 28 23 24 21 1 12 29 9 9 8 8 6 6 11 13 12 7 To Motor To Control Panel 3 32 6 10 2 4 30 8 9 8 Engine Stop Lever 26 To Motor 9 5 36 37 33 35 34 TRI KING 10 1 Fue...

Page 51: ...00200 1 Screw 5 16 18 x 2 1 2 Hex Head 16 444718 1 Locknut 5 16 18 Center 17 554748 1 Fuel Line Hose Cut to 13 18 366526 4 Hose Clamp 19 554748 1 Fuel Line Hose Cut to 37 20 554752 1 Fuel Line Hose Cu...

Page 52: ...Serial No 67042 All Item Part No Qty Description Serial Numbers Notes 1 2811396 1 Frame 2 328133 4 Bushing 3 3002170 4 Bushing 4 365106 2 Bushing 5 471216 1 Grease Fitting 6 2811393 1 Column Assembly...

Page 53: ...33 4 Bushing 3 3002170 4 Bushing 4 365106 2 Bushing 5 471216 1 Grease Fitting 6 2811393 1 Column Assembly 7 400188 2 Screw 5 16 18 x 1 Hex Head 8 445781 2 Nut 5 16 18 Whizlock Flange 9 452006 2 Flat W...

Page 54: ...54 1 13 3 8 2 2 3 8 6 9 7 22 21 12 11 10 9 5 14 15 19 20 18 4 23 17 16 TRI KING 13 1 Rear Steering Serial No All...

Page 55: ...3 Center 9 5002916 2 Bearing Cup and Cone with Seal 10 452018 1 Flat Washer 3 4 11 445676 1 Nut 3 4 16 Slotted 12 460054 1 Cotter Pin 3 16 x 1 3 4 13 400408 1 Screw 1 2 13 x 1 1 2 Hex Head 14 5003218...

Page 56: ...56 4 5 27 4 3 20 19 17 18 9 5 6 8 7 5 4 5 6 7 10 16 4 5 2 10 11 12 5 6 13 14 15 4 3 26 28 24 1 25 23 22 21 5 5 5 A A B B TRI KING 14 1 Engine and Pump Gas Engine Serial No 67042 All...

Page 57: ...unt 11 3004526 3 Washer 12 400272 3 Screw 3 8 16 x 2 1 4 Hex Head 13 452008 3 Flat Washer 3 8 14 446142 3 Lockwasher 3 8 Hvy 15 443110 3 Lockwasher 3 8 Hvy 16 400190 1 Screw 5 16 18 x 1 1 4 Hex Head 1...

Page 58: ...9 3 1 25 9 24 15 38 39 40 18 28 6 7 8 12 12 11 11 10 10 32 22 32 16 17 4 10 32 10 11 12 20 35 36 13 21 37 19 19 33 23 37 5 24 51 2 26 27 41 42 43 44 45 TRI KING 15 1 Engine and Exhaust Gas Engine Seri...

Page 59: ...3005513 7 1 Bracket 21 358949 1 Adapter 90 22 3005172 7 1 Bracket 23 358949 1 Adapter 90 24 366418 2 Adapter Straight 25 3004933 1 Fitting 90 26 403770 2 Screw 5 16 18 x 3 4 Hex Flange 27 445795 2 Nut...

Page 60: ...60 3 1 2 4 5 6 7 8 9 16 10 11 11 12 13 13 14 14 15 15 12 TRI KING 16 1 Air Intake Gas Eninge Serial No 67042 All...

Page 61: ...4 Lockwasher 3 8 Hvy 5 443110 4 Nut 3 8 16 Hex 6 3004187 1 Weather Strip Cut to Length 7 1002241 1 Air Intake Shield 8 3005852 4 Stud Special 9 452002 4 Flat Washer 1 4 10 445770 4 Nut 1 4 20 Nylock 1...

Page 62: ...62 5 6 3 1 2 4 7 8 15 9 10 11 12 17 18 16 14 13 9 19 20 21 22 23 TRI KING 17 1 Engine and Pump Diesel Engine Serial No 67043 All...

Page 63: ...r 5 16 Hvy 10 2810545 5 Screw SKT Button Cap 11 2809727 1 Clutch 12 4130754 7 1 Pump Mount Bracket 13 1000970 1 Hydraulic Pump Reel See 36 1 for Service Parts 14 400226 4 Screw 5 16 24 x 1 Hex Head 15...

Page 64: ...0 20 13 19 12 19 19 12 13 2 13 11 20 13 13 2 1 21 21 1 19 13 18 19 Grounding Cable to Engine Block 15 15 17 17 9 9 16 15 Part of Frame Part of Frame 14 7 6 TRI KING 18 1 Diesel Engine Mounting Diesel...

Page 65: ...446142 4 Lockwasher 3 8 Hvy 9 452004 4 Flat Washer 1 4 10 443110 4 Nut 3 8 16 Hex 11 444718 2 Locknut 5 16 18 Center 12 361005 3 Bolt M8 1 25 x 25mm 13 446136 13 Lockwasher 5 16 Hvy 14 400108 2 Screw...

Page 66: ...66 4 4 3 3 2 1 14 14 14 5 6 7 8 8 8 9 10 11 12 13 15 16 17 18 18 19 20 20 21 22 22 22 23 24 27 28 29 30 25 25 26 26 TRI KING 19 1 Diesel Engine Exhaust Diesel Engine Serial No 67043 All...

Page 67: ...olt Included with Engine 13 553934 1 Hook Engine Included with Engine 14 1002033 2 Exhaust Clamp 15 4121920 1 Muffler 16 553020 1 Gasket Exhaust Included with Engine 17 594331 4 Bolt Muffler Included...

Page 68: ...68 8 8 7 6 5 4 3 2 1 9 10 11 12 13 14 15 16 17 17 17 4 5 19 18 21 21 6 5 6 4 20 5 5 TRI KING 20 1 Radiator Installation Diesel Engine Serial No 67043 1601 4995...

Page 69: ...Hvy 6 452004 8 Flat Washer 1 4 7 1001964 7 7 Front Slide Shroud 8 3004187 AR Weather Strip 9 557578 1 Lower Hose 10 557563 1 Hose Clamp 11 554244 2 Bolt 12 553887 4 Cup Washer 13 553886 2 Cushion 14...

Page 70: ...70 1 2 3 4 4 4 4 5 5 5 6 6 6 7 8 9 10 10 11 13 13 14 14 15 18 19 6 5 6 15 16 17 17 17 17 20 20 20 12 12 TRI KING 20 2 Radiator Installation Diesel Engine Serial No 67043 4996 and Up...

Page 71: ...708 1 Locknut 1 4 20 Hex Center 8 400108 1 Screw 1 4 20 x 3 4 Hex Head 9 4150418 1 Bracket Radiator Mount 10 4149217 AR Weather Strip 11 4140788 1 Bracket Upper Radiator Mount 12 553887 4 Washer Cup 1...

Page 72: ...72 13 8 9 4 17 3 4 A 14 15 1 2 5 6 7 11 22 21 20 19 18 16 10 12 A TRI KING 21 1 Air Filter and Circuit Breaker Diesel Engine Serial No 67043 All...

Page 73: ...her 5 16 Hvy 7 452006 2 Flat Washer 5 16 8 3000359 1 Circuit Breaker 50 Amp Reference CB1 9 364774 1 Protector Boot 10 3004256 1 Bracket 11 364703 1 Over Flow Hose 30 Long 12 1001752 1 Air Cleaner Ind...

Page 74: ...74 1 2 3 7 8 9 8 10 11 12 13 14 15 16 16 17 18 19 20 21 6 22 5 4 17 1 5 7 11 TRI KING 22 1 Tanks Serial No All...

Page 75: ...9 1002127 1 Fuel Tank Gas 9 1001134 1 Fuel Tank Diesel 10 1003477 1 Fuel Cap Gas 10 4106900 1 Fuel Cap Diesel 11 361117 1 Fuel Tank Bushing Gas 11 361117 2 Fuel Tank Bushing Diesel 12 346361 2 Batter...

Page 76: ...76 1 2 3 4 4 5 6 7 8 9 10 5 11 12 13 14 15 19 20 17 28 18 18 21 22 22 23 24 25 26 27 16 TRI KING 23 1 Hydro Pump and Charge Filter Serial No All...

Page 77: ...Morton Gas 67042 All 12 463109 1 Key 3 16 x 5 8 Morton Diesel 67043 1601 4250 12 463113 1 Key 3 16 x 3 4 Morton Diesel 67043 4251 and Up 13 1002050 1 Universal Joint Gas 67042 All 13 1001630 1 Univer...

Page 78: ...ulic Pump 11 15 13 14 26 27 28 29 10 12 11 14 16 32 37 19 19 8 18 16 34 33 36 38 40 40 40 31 20 39 20 25 21 22 23 21 1 35 34 14 14 17 6 7 3 9 24 5 4 19 2 40 TRI KING 24 1 Pump Suction and Return Hydra...

Page 79: ...1 Tube Suction 16 354080 3 Hose Clamp 17 3004655 1 Formed Hose 18 3003219 1 Hose Suction 19 473142 4 Nylon Tie 20 443810 2 Nut 3 8 16 Hex Jam 21 452008 2 Flat Washer 3 8 22 3003223 1 Drain Shield 23 4...

Page 80: ...10 12 11 14 16 32 33 19 19 8 18 16 33 34 31 20 20 25 21 22 23 21 1 35 34 14 14 17 6 7 3 9 24 5 4 19 2 30 36 36 38 38 38 37 38 Rear View of Hydraulic Pump TRI KING 25 1 Pump Suction and Return Hydraul...

Page 81: ...8 4 Hose Clamp 15 3003115 1 Tube Suction 16 354080 3 Hose Clamp 17 3003114 1 Formed Hose 18 3003219 1 Hose Suction 19 473142 4 Nylon Tie 20 443810 2 Nut 3 8 16 Hex Jam 21 452008 2 Flat Washer 3 8 22 3...

Page 82: ...F F E E C D C D 11 11 14 15 15 11 17 17 16 16 11 11 4 3 9 9 7 8 9 9 7 18 8 7 5 7 18 6 10 2 12 19 19 19 19 19 11 13 1 19 19 19 Rear View of Hydraulic Pump TRI KING 26 1 Traction Hydraulics Serial No A...

Page 83: ...R Motor to L Motor Gas 4 2810601 1 Tube R Motor to L Motor Diesel 5 3004531 7 1 Bracket Gas 5 3003242 7 1 Bracket Diesel 6 441668 2 Carriage Bolt 1 4 20 x 1 1 4 7 452004 6 Flat Washer 1 4 8 444708 4 L...

Page 84: ...lve Asm Bottom View Aux In Out LT RT A A B B C C D D E E 1 2 3 3 4 5 5 6 7 8 9 10 11 12 13 13 13 14 14 15 15 15 15 16 17 18 19 20 20 20 21 22 23 24 24 24 25 TRI KING 26 2 Steering and Lift Hydraulics...

Page 85: ...02942 1 Left Steering Hose 8 1002941 1 Right Steering Hose 9 354080 2 Hose Clamp 10 446136 1 Lockwasher 5 16 Hvy 11 443106 1 Nut 5 16 18 Hex 12 473142 4 Nylon Tie 13 339974 3 Adapter Straight 14 34005...

Page 86: ...86 16 16 3 16 16 2 12 13 14 15 1 1 1 1 6 7 15 9 10 8 11 2 16 16 4 3 13 14 15 5 18 17 11 11 8 10 6 9 8 5 TRI KING 27 1 Reel Hydraulics Serial No All...

Page 87: ...ose 6 1001490 1 Right Reel Motor Return Hose 7 1001489 1 Left Reel Motor Return Hose 8 1001493 1 Center Reel Motor Pressure Hose 9 1001494 1 Right Reel Motor Pressure Hose 10 1001492 1 Left Reel Motor...

Page 88: ...88 16 15 32 35 34 26 1 37 9 33 35 36 36 28 29 27 1 32 13 10 15 30 32 31 3 4 5 6 7 8 11 12 17 18 19 20 21 22 23 24 25 26 19 19 2 38 TRI KING 28 1 Reel Lift Serial No All...

Page 89: ...Hvy 17 471214 2 Grease Fitting 18 400192 1 Screw 5 16 18 x 1 1 2 Hex Head 19 443106 4 Nut 5 16 18 Hex 20 400190 1 Screw 5 16 18 x 1 1 4 Hex Head 21 1002606 7 1 Lift Pedal 22 3003474 1 Pedal Grip 23 4...

Page 90: ...90 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 17 16 19 20 21 22 23 24 25 26 27 28 29 30 31 32 35 34 33 18 18 TRI KING 29 1 Rear Lift Arm Serial No All...

Page 91: ...t Pin 15 460096 1 Cotter Pin 5 16 x 1 3 4 16 400188 1 Screw 5 16 18 x 1 Hex Head 17 446136 1 Lockwasher 5 16 Hvy 18 452006 3 Flat Washer 5 16 19 443106 1 Nut 5 16 18 Hex 20 443110 2 Nut 3 8 16 Hex 21...

Page 92: ...Size In Inches No of Blades Bedknife Bedknife Backing Rear Roller Location Reel Part No Mower Frame Complete Tube Shaft Left Center Right 67114 26 7 554284 5000616 132639 5002831 3003415 5002087 1001...

Page 93: ...r 9 400264 8 Screw 3 8 16 x 1 1 4 Hex Head 10 446142 8 Lockwasher 3 8 Hvy 11 446174 4 Lockwasher 3 4 Light 12 443110 8 Nut 3 8 16 Hex 13 434002 4 Screw 3 4 16 x 1 1 4 Socket Head 14 471214 2 Grease Fi...

Page 94: ...94 4 3 2 38 33 34 24 30 31 8 7 9 5 29 22 23 26 19 35 20 32 18 25 21 28 12 13 11 10 2 3 4 6 5 1 14 15 16 17 27 13 36 37 TRI KING 32 1 Reel Bearing Housing Serial No All...

Page 95: ...338585 1 Cover 16 446116 4 Lockwasher 10 17 434038 4 Screw 10 24 x 1 2 18 3003611 2 Adjusting Nut 19 365995 2 Washer 20 3004189 2 Adjusting Screw 21 3003517 2 Shoulder Bolt 22 3004370 2 Locknut 3 4 16...

Page 96: ...96 12 11 10 28 13 24 10 8 8 7 6 4 12 11 10 9 19 18 18 17 20 21 6 5 15 16 27 26 26 22 23 20 25 13 11 3 2 29 11 32 11 12 14 1 1 30 31 33 33 33 33 TRI KING 33 1 Shields and Center Pivot Arm Serial No All...

Page 97: ...nly 16 3002814 1 Reel Bumper Bracket 67116 67125 Only 17 361723 2 Rubber Bumper 67116 67125 Only 18 443810 4 Nut 3 8 16 Jam 67116 67125 Only 19 400190 4 Screw 5 16 18 x 1 1 4 Hex Head 67116 67125 Only...

Page 98: ...3 26 27 17 30 19 18 20 19 18 24 20 10 13 14 25 9 7 8 6 2 15 3 15 10 19 18 20 17 30 11 12 23 22 21 22 16 9 7 6 8 1 4 15 3 3 26 Reels 30 Reels 28 28 29 29 7 16 7 TRI KING 34 1 Side Pivot and Lift Arms S...

Page 99: ...13 2811278 1 R H Lift Arm Includes 15 25 28 67124 14 2811279 1 L H Lift Arm Includes 15 25 28 67123 15 3007694 2 Bushing 16 400262 AR Screw 3 8 16 x 1 Hex Head 17 441904 2 Screw 1 2 13 x 10 Full Thre...

Page 100: ...Down Pressure Kit 1 400268 2 Screw 3 8 16 x 1 3 4 2 366974 2 Rod End 3 364328 2 Spacer 4 443812 2 Nut 3 8 24 5 347935 2 Washer Special 6 460312 2 Hairpin 7 453017 2 Washer 8 366978 2 Eye Bolt 9 443810...

Page 101: ...2 N S 4 Snap Ring Included in A 3 N S 1 Oil Seal Included in A 4 5001435 1 Driveshaft 5 N S 3 Seal Plate Included in A 6 590286 6 Alignment Pin 7 5001437 1 Drive Key 8 N S 3 Wear Plate Included in A...

Page 102: ...102 16 17 14 15 31 30 29 28 27 26 12 8 11 25 24 9 32 10 5 6 13 7 18 20 19 21 22 23 TRI KING 37 1 Reel Motor Part No 1002603 Serial No All...

Page 103: ...00075 Gold Gasket Included in A 11 5001446 4 Sleeve Bearing 12 5001447 1 Idler Shaft 13 5001448 1 Stator 14 555828 4 Screw 1 4 20 15 5001449 2 Alignment Pin 16 5001450 1 Shipping Plug 17 5001451 1 Shi...

Page 104: ...104 8 9 6 13 7 14 13 4 1 16 3 11 2 15 5 12 9 6 13 7 14 13 4 10 10 1 16 3 11 5 12 Part Number 4129590 Part Number 4120764 TRI KING 38 1 Traction Pump Part No 4120764 and 4129590 Serial No All...

Page 105: ...Square Cut Seal Also included in B 6 N S 1 Square Cut Seal Also included in B 7 N S 1 Pump Plate 8 546416 1 Grass Shield Part Number 4120764 Only 9 N S 2 Snap Ring 10 4120216 1 Carrier B 2500620 1 Oi...

Page 106: ...111942 Serial No All Item Part No Qty Description Serial Numbers Notes 1 4113025 2 Check Valve 2 4113026 1 Spool Valve 3 4113027 1 Solenoid Coil Reference K6 4 5003578 2 Seal Kit Check Valve 5 5003579...

Page 107: ...l Numbers Notes 1 N S 1 Cam R H 1 N S 1 Cam L H 2 557823 1 Pivot Pin 3 503660 1 Carrier Side Pad 4 557824 1 Pad Support 5 557825 1 Lever Retainer Spring 6 557826 1 Pad Support 7 503660 1 Cam Side Pad...

Page 108: ...RD OR RD OR RD BU RD OR RD OR OR GN OR GN OR YE BK WH BK WH BK WH BK WH BK WH BK WH OR YE OR YE OR YE OR YE OR YE OR YE OR YE OR YE OR GN OR GY OR GY OR GY OR BK OR BK RD OR RD OR RD RD RD RD H RD OR...

Page 109: ...39 1 5001354 3WD Solenoid K7 See 9 1 10 1 3001307 3WD Relay K8 See 9 1 10 1 3001307 Neutral Relay L1 Not Shown NS Optional Light Included in Product 69149 L2 Not Shown NS Optional Light Included in Pr...

Page 110: ...p Engine Direct Drive 3400 RPM Reel Motors Right Center Left Electric Clutch Filter Tank 5 5 Gals in System Steering Cylinder Steering Valve Filter Lift Cylinder Lift Valve 3WD Valve A T B P PB T P L...

Page 111: ...98 Six 12 Ounce Orange Aerosol 2500789 Twelve 1 Quart Can Orange 546409 Two 1 Gallon Can Orange Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 1...

Page 112: ...O Ring Face Seal Size X X X W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size X Y W W X Y W X Y W W X Y O Ring Face Seal Size O Ring Face Seal Size O Ring Boss Dash Size...

Page 113: ...9909 339898 340068 8 12 90 Adapter 339910 339900 340070 10 10 90 Adapter 339911 339899 340088 4 6 90 Adapter 339908 339897 340120 4 4 4 Swivel Run Tee 339908 339908 340121 6 6 6 Swivel Run Tee 339909...

Page 114: ...727 57 63 2809741 91 2810018 33 2810021 33 2810029 33 2810061 33 2810062 33 2810064 33 2810171 87 2810209 39 2810394 7 57 2810411 33 2810412 33 2810413 33 2810439 77 2810499 7 63 2810601 83 2810602 83...

Page 115: ...40376 77 340623 31 340654 57 343398 43 344132 75 345671 51 79 81 89 345700 89 346006 57 65 346361 75 346771 45 347935 100 352204 45 352936 47 353008 59 353914 45 55 354077 59 354080 79 81 85 354989 43...

Page 116: ...1 5002126 73 5002141 103 5002157 106 5002644 63 5002647 33 5002657 103 5002831 92 5002832 92 5002906 45 5002916 55 5003218 45 55 5003385 45 55 5003578 106 5003579 106 5003648 97 5003650 97 5003769 37...

Page 117: ...llation 68 20 2 Radiator Installation 70 21 1 Air Filter and Circuit Breaker 72 22 1 Tanks 74 23 1 Hydro Pump and Charge Filter 76 24 1 Pump Suction and Return Hydraulics 78 25 1 Pump Suction and Retu...

Page 118: ...p com Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technic...

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