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Jackson TEMPSTAR Installation & Operation Manual Download Page 53

Tempstar LT/NB/S/SDS Technical Manual 7610-011-86-35 

Issued: 12-07-2007  Revised: N/A

SECTION 5: PARTS SECTION

TEMPSTAR LT & TEMPSTAR NB INCOMING PLUMBING ASSEMBLY

45

ITEM

QTY

DESCRIPTION

Mfg. No.

1

1

Vacuum Breaker, 3/4" NPT

04820-002-53-77

2

1

Elbow, Brass, Street, 3/4" NPT

04730-206-04-34

3

1

Nipple, Brass, 3/4" NPT x 3" Long

04730-011-38-29

4

1

Union, Brass, 3/4" NPT

04730-212-05-00

5

3

Nipple, Close, Brass, 3/4" NPT

04730-207-34-00

6

1

Valve, Solenoid, 3/4" NPT

04810-100-03-18

7

1

Tee, Brass, 3/4" NPT x 3/4" NPT x 1/4" NPT

04730-211-04-00

8

1

Pressure Gauge, 0-100 PSI

06685-111-59-66

9

1

Valve, Ball, Bronze, 1/4" NPT

04810-011-72-67

10

1

Water Pressure Regulator, 3/4" NPT

06685-011-58-22

2

3

4

5

6

7

5

5

8

1

9

10

Summary of Contents for TEMPSTAR

Page 1: ...TAR TEMPSTAR LT TEMPSTAR NB TEMPSTAR SDS STEAM HEATED MODELS TEMPSTAR S Jackson MSC LLC P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 PHONE 606 523 9795 FAX 606 523 9196 www jacksonmsc com TEMPSTAR SERIES UPRIGHT DOOR DISHMACHINES December 07 2007 P N 7610 011 86 35 Revision K ...

Page 2: ......

Page 3: ...on if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION C...

Page 4: ... PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE ...

Page 5: ...mers to be used in Top Mount Control Boxes Only I 02 07 06 MAW 7231 Added thermostat replacement kit 06401 011 66 55 Replaced rinse thermostat 05930 121 71 29 with 05930 510 03 79 J 06 26 06 MAW 7687 7540 7738 7789 7571 Update to current layout Added phase conversion instructions and service kits Changed hood supports and added hood block spacers Added numbers for plumbing assemblies Updated drain...

Page 6: ...dishmachine TEMPSTAR SDS Electrically heated high temp with solid chemical dispenser with booster heater door type dishmachine Jackson MSC LLC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer...

Page 7: ...mer 22 Side Mounted Control Box Assembly 24 SDS Control Box Assembly 26 Hood Assembly 28 Hood Assembly Bolted Single Support Design 29 Cantilever Arm Door Assemblies 30 Tub Assembly 32 Steam Tub Assembly 34 Frame Assembly 36 Rinse Tank Assembly 37 Coil Assembly 38 Incoming Steam Plumbing Assembly 39 Wash Motors 40 Motor Pump Assembly 41 Wash Heaters Rinse Heaters 42 Incoming Plumbing Outlet Plumbi...

Page 8: ...70 Tempstar LT NB Mechanical Timer 208 230V 50 60 Hz single three phase 71 Tempstar LT NB Mechanical Timer 380 415 440 460V 50 60 Hz three phase 72 Tempstar S Mechanical Timer 208 230V 60 Hz single three phase 73 Tempstar S Universal Timer 208 230V 60 Hz single three phase 74 VI B Electrical Diagrams Side Mounted Control Boxes Tempstar Side Mount 208 230V 50 60 Hz single three phase 76 Tempstar Si...

Page 9: ...1 SECTION 1 SPECIFICATION INFORMATION ...

Page 10: ...ly and may be subject to change without notice WATER REQUIREMENTS TEMPSTAR TEMPSTAR SDS WASH TEMPERATURE MINIMUM F 150 WASH TEMPERATURE MINIMUM C 66 RINSE TEMPERATURE MINIMUM F 180 RINSE TEMPERATURE MINIMUM C 83 INLET WATER TEMPERATURE 12KW RINSE HEATER F 140 12KW RINSE HEATER C 60 14KW RINSE HEATER F 110 14KW RINSE HEATER C 44 FLOW PRESSURE PSI 20 5 WATER LINE SIZE NPT 3 4 DRAIN LINE SIZE NPT 1 1...

Page 11: ...60 14KW 480V 25 A 35 AMP This model is wired in a wye configuration for the heaters TEMPSTAR LT TEMPSTAR NB RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 208 1 50 N A 28 A 35 AMP 230 1 50 N A 30 A 40 AMP 208 3 50 N A 20 A 25 AMP 230 3 50 N A 21 A 30 AMP 380 3 50 N A 10 A 15 AMP 415 3 50 N A 10 A 15 AMP 440 3 50 N A 8 A 15 AMP 208 1 60 N A 26 A 35 AMP 230 1 60 N A 28 A 35 A...

Page 12: ...MOUNTED CONTROL BOX 4 25 1 4 64 1 cm 32 81 3 cm 17 1 2 44 5 cm MACHINE OPENING 10 5 8 27 cm 34 86 4 cm TABLE HEIGHT 14 35 6 cm 61 3 4 156 8 cm WATER INLET TO FLOOR A WATER INLET 3 4 NPT B ELECTRICAL CONNECTION POINT C DRAIN 1 1 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm D A B D C 15 1 2 39 4 cm 76 193 cm W DOOR OPEN LEGEND ...

Page 13: ... 64 1 cm 32 81 3 cm 17 1 2 44 5 cm MACHINE OPENING 34 86 4 cm TABLE HEIGHT 76 193 cm W DOOR OPEN 14 35 6 cm DRAIN TO FLOOR 64 3 8 163 5 cm 60 5 8 154 cm 61 3 4 156 8 cm WATER INLET TO FLOOR A WATER INLET 3 4 NPT B ELECTRICAL CONNECTION POINT C DRAIN 1 1 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm D A B B D C 15 1 2 39 4 cm LEGEND 4 7 8 12 4 cm ...

Page 14: ... 32 81 3 cm 74 188 cm 17 1 2 44 5 cm MACHINE OPENING 7 1 4 18 4 cm 34 86 4 cm TABLE HEIGHT 76 193 cm W DOOR OPEN 14 35 6 cm 61 3 4 156 8 cm WATER INLET TO FLOOR A WATER INLET 3 4 NPT B ELECTRICAL CONNECTION POINT C DRAIN 1 1 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm E CHEMICAL DISPENSING SYSTEM D A B D E C 15 1 2 39 4 cm ...

Page 15: ...TALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1 2 52 1 cm OPENING 25 1 4 64 1 cm 2 1 2 6 4 cm 4 10 2 cm MINIMUM 2 1 2 6 4 cm 4 10 2 cm MINIMUM 20 1 2 52 1 cm OPENING 25 1 4 64 1 cm 20 1 2 52 1 cm 3 4 1 9 cm 1 1 2 3 81 cm ROLL 4 10 2 cm MINIMUM 2 1 2 6 4 cm 25 1 4 64 1 cm 20 1 2 52 1 cm OPENING 25 1 4 64 1 cm ...

Page 16: ...8 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ...

Page 17: ...bility of the manufacturer CONNECTING THE DRAIN LINE The drain for the Tempstar models covered in this manual are gravity discharge drains All pip ing from the 1 1 2 FNPT connection on the wash tank must be pitched 1 4 per foot to the floor or sink drain All piping from the machine to the drain must be a minimum 1 1 2 I P S and shall not be reduced There must also be an air gap between the machine...

Page 18: ...ched holes in the back of the con trol box Route power wires and connect to power block and grounding lug Install the service wires L1 L2 and L3 3 phase only to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug pro vided Tighten the connections It is recommended that DE OX or another similar anti oxidation agent be used on all power connecti...

Page 19: ...xpected workload WARM UP CYCLES For a typical daily start up it may be necessary to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filled to the correct level Lift the doors and the cycle light will illuminate When the light goes out c...

Page 20: ... operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine ca...

Page 21: ...unit on side to be closed 4 Hold panel against side of dishmachine and push up 5 Panel will clip in at the top inside unit 6 Holes in false panel will line up with rack assembly holes 7 Re install screws for rack assembly which will secure false panel to unit 8 Re assemble the rack track in an L shape for a corner oper ation Bottom of side panel Insert this side first False panel positioned in uni...

Page 22: ...14 SECTION 3 PREVENTATIVE MAINTENANCE ...

Page 23: ...iency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself an...

Page 24: ...16 SECTION 4 TROUBLESHOOTING SECTION ...

Page 25: ...ty damaged Verify that the wash motor is getting power If so replace the motor 3 Wash motor contactor faulty Check for continuity if contacts are open replace the contactor Problem Dishmachine runs continuously in the wash cycle 1 Machine is in Delime mode Flip NORMAL DELIME switch to NORMAL mode 2 Timer motor is faulty Verify that the timer is rotating If not check to see that the motor is receiv...

Page 26: ...me to accommodate the doors Problem Water leaks at the wash pump 1 Wash pump seal defective Replace the seal 2 Petcock or pump drain if equipped not shut tight Close or tighten 3 Loose hoses hose clamps on the wash pump Tighten the hose clamps Problem Will not rinse during autocycle 1 Defective rinse solenoid Repair or replace the rinse solenoid as required 2 Faulty fill microswitch Replace micros...

Page 27: ...19 SECTION 5 PARTS SECTION ...

Page 28: ... 30 6 11 39 40 42 1 35 34 36 6 Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 5 PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY WITH UNIVERSAL TIMER 20 14 15 18 33 ...

Page 29: ...ad 06685 111 68 49 18 1 Light Yellow 05945 111 44 44 19 1 Decal Wash 150F Deg Min 09905 002 97 61 20 1 Decal Wash 180F Deg Min 09905 002 97 62 21 1 Ground Lug 05940 200 76 00 22 1 Bracket Liquid Level Control Board 05700 002 13 22 23 1 Liquid Level Control Board 06680 200 08 21 24 6 Tricnut 6 32 N A 25 3 Screw 6 32 x 5 8 05305 011 39 85 26 1 Spacer Switch Panel Temp 05700 002 50 02 27 3 Plug 1 2 0...

Page 30: ...ar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 5 PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY MECHANICAL TIMER 22 21 20 1 2 3 4 5 6 7 9 8 10 11 12 13 14 19 18 17 16 15 ...

Page 31: ...ntrol Board 06680 200 08 21 17 1 Bracket Liquid Level Control Board 05700 002 13 22 18 2 Heater Contactor All Voltages Not used on Tempstar S 05945 109 01 69 18 2 Heater Contactor 415V 3PH 5 Wire Only 05945 002 64 96 19 1 Magnetic Reed Switch 05930 011 47 50 20 1 Normal Delime Switch 05930 301 21 18 21 1 Fuse Holder 05920 401 03 14 Other components not shown Cover Top Mount Control Box 05700 002 2...

Page 32: ...RONT COVER 4 5 6 7 8 INNER CONTROL BOX LAYOUT 9 22 11 22 10 22 12 22 13 14 12 22 15 16 17 18 23 24 19 CONTROL BOX BOTTOM LAYOUT 21 22 20 The mounting screws for the control box front cover 10 32 X 1 2 Slotted Truss Head Screws may be ordered using Mfg No 05305 011 39 85 Bracket Side Mount Electrical Box 05700 041 65 68 Cover Dielectric Control Panel 05700 021 50 89 ...

Page 33: ...11 39 85 15 1 Wash Motor Contactor 05945 109 03 69 15 1 Wash Motor Contactor 05945 002 14 78 16 3 Screw 10 32 x 3 8 Panhead 05305 173 26 00 17 1 Overload 460 Volt Unit 05945 002 65 01 18 1 3 Pole Terminal Block 05940 011 48 27 19 1 Control Box Weldment 05700 041 47 55 20 1 Circuit Breaker 2 AMP 460 Volt Unit 05925 111 64 18 21 1 Transformer 460 440 Volt Unit 05950 111 65 93 21 1 Transformer 380 Vo...

Page 34: ...ed 12 07 2007 Revised N A SECTION 5 PARTS SECTION SDS SIDE MOUNTED CONTROL BOX ASSEMBLY 26 Cover Dielectric Control Panel 05700 021 50 89 Bracket Side Mount Electrical Box 05700 041 65 68 6 14 15 19 20 23 22 11 12 13 10 16 17 18 9 8 7 1 2 3 4 5 25 21 24 26 27 ...

Page 35: ... w Nylon Insert 05310 373 01 00 19 1 Control Box Weldment 05700 041 47 55 20 2 Relay Top Mount Control 05945 111 47 51 21 2 Contactor 220V 4 Pole 05945 109 01 69 22 1 Timer 60 HZ 05945 303 31 00 23 1 Liquid Level Control Board 06680 200 08 21 24 1 Contactor 220V 2 Pole 05945 109 03 69 24 1 Wash Motor Contactor 460 Volt Unit 05945 002 14 78 24 1 Overload 460 Volt Unit 05945 002 33 42 25 1 Transform...

Page 36: ... Tempstar Tempstar LT Tempstar NB 05700 041 94 39 1 1 Hood Weldment Tempstar SDS 05700 041 47 87 2 1 Left Front Hood Support 05700 021 33 18 3 1 Right Front Hood Support 05700 021 33 17 4 1 Double Door Guide Front Left 05700 021 33 20 5 1 Double Door Guide Front Right 05700 021 33 19 6 1 Guide Right Rear 05700 021 84 70 7 1 Guide Left Rear 05700 021 84 71 8 28 Screw 1 4 20 x 1 2 Long 05305 274 02 ...

Page 37: ...TY DESCRIPTION Mfg No 1 1 Hood Weldment Tempstar Tempstar LT Tempstar NB 05700 002 29 79 1 1 Hood Weldment Tempstar SDS 05700 002 36 91 2 2 Hood Support 05700 002 78 99 3 6 Bolt 1 4 20 x 1 2 Long 05305 274 21 00 4 6 Washer Flat SS 1 4 20 ID 05311 174 01 00 5 6 Locknut 1 4 20 with Nylon Insert Not Shown 05310 374 01 00 6 4 Block Spacer 05700 002 81 02 1 2 3 4 ...

Page 38: ...S Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 5 PARTS SECTION CANTILEVER ARM DOOR ASSEMBLIES 30 3 5 2 1 6 9 15 16 17 18 19 11 12 20 19 11 21 22 23 18 7 8 4 24 18 14 13 10 11 12 3d 3b 3f 3c 3a 3e ...

Page 39: ... S 05311 174 01 00 12 4 Locknut 1 4 20 S S Hex with Nylon Insert Low Profile 05310 374 02 00 13 2 Sleeve Cantilever Arm 05700 000 85 69 14 2 Plug Cantilever Arm 05340 011 35 00 15 1 Magnet Reed Switch 05930 111 51 68 16 2 Locknut 8 32 S S Hex with Nylon Insert 05310 272 02 00 17 1 Door Right Side Complete Assembly 05700 002 30 88 17A 1 Right Door Weldment with Studs 05700 002 29 85 18 6 Door Guide...

Page 40: ... 10 11 2 3 4 7 8 13 14 11 15 5 9 3 16 6 32 31 30 22 23 21 24 25 27 28 37 34 36 35 26 33 1 29 17 16 18 19 20 Pump Support Bracket Complete Assembly 05700 002 00 46 Nut 1 4 20 Serrated Nut 05310 011 66 49 Bracket Motor Support Weldment 05700 002 68 31 Pump Support Adjustable Bracket 05700 002 20 41 Represents an item not shown ...

Page 41: ...embly 05700 002 00 46 20 1 Clamp Hose 5 5 8 to 6 04730 011 34 90 21 1 Connector 1 2 90 05975 111 01 00 22 4 Nut 3 8 16 S S Hex 05310 276 01 00 23 4 Lockwasher 3 8 05311 276 01 00 24 1 See Page Entitled Wash Heaters Rinse Heaters N A See page 27 to order phase conversion kits for the heater 25 1 Probe High Water 06680 200 02 68 26 5 Locknut 6 32 with Nylon Insert 05310 373 03 00 27 4 Lockwasher 5 1...

Page 42: ...ASSEMBLY 34 12 10 11 2 3 4 7 8 13 14 11 15 5 9 3 16 6 22 23 21 24 25 27 28 24 26 1 29 17 16 18 19 20 Pump Support Bracket Complete Assembly 05700 002 00 46 Nut 1 4 20 Serrated Nut 05310 011 66 49 Bracket Motor Support Weldment 05700 002 68 31 Pump Support Adjustable Bracket 05700 002 20 41 Represents an item not shown ...

Page 43: ...002 91 55 1 Ball Stop Lift 05700 002 91 54 1 Shim Overflow Support 05700 002 96 48 14 1 Overflow Support Bracket 05700 001 27 55 15 1 O Ring 05330 400 05 00 16 2 Clamp Hose 1 5 16 to 2 1 4 04730 719 01 37 17 1 Discharge Hose 05700 011 88 24 18 1 Nipple 05700 021 34 84 19 1 Pump Support Bracket Assembly 05700 002 00 46 20 1 Clamp Hose 5 5 8 to 6 04730 011 34 90 21 1 Connector 1 2 90 Deg 05975 111 0...

Page 44: ...07 Revised N A SECTION 5 PARTS SECTION FRAME ASSEMBLY 36 Front Panel 05700 002 36 65 Bolt 1 4 20 x 1 2 05305 274 02 00 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 02 00 Bullet Foot 05340 108 01 03 Frame Weldment 05700 031 48 01 Flanged Bullet Foot 05340 002 34 86 ...

Page 45: ...4 1 Decal Warning Disconnect Power 09905 100 75 93 5 1 Booster Tank Cover Weldment 05700 001 29 30 6 6 Nut Hex 5 16 18 05310 275 01 00 7 4 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 8 4 Washer 1 4 ID S S Flat 05311 174 01 00 9 1 Thermostat Rinse 05930 510 03 79 1 Kit Rinse Thermostat Replacement Includes thermostat brass fitting 2 jumper wires instructions 06401 011 66 55 10 6 Washer 5 16 I ...

Page 46: ... 52 Steam Coil Weldment 05700 021 41 38 Stand D Steam Coil Support 05700 002 08 53 Stand B Steam Coil Support 05700 002 08 51 Adapter Steam Coil Nut 2 per assembly 05310 011 17 85 Washer Steam Coil 2 per assembly 05700 001 17 87 Gasket Steam Coil 4 per assembly 05700 001 17 86 Stand A Steam Coil Support 05700 002 08 50 Complete Steam Coil Assembly 05700 002 08 62 ...

Page 47: ... 2 04730 911 02 34 Bushing Reducing 3 4 to 1 2 04730 911 02 34 Elbow 90 3 4 NPT Black Iron 04730 011 87 37 Union 3 4 NPT Black Iron 2 per assembly 04730 912 01 01 3 4 NPT Black Iron Pipe 05700 002 20 83 Gate Valve 3 4 NPT 04820 100 19 00 Bracket Steam Plumbing Support 05700 002 20 83 Y Strainer 3 4 NPT Black Iron 04730 217 01 32 Solenoid Valve Steam Plumbing 220V 04820 002 01 32 Nipple Close 3 4 N...

Page 48: ...19 87 Tempstar LT 230 50 3 06105 002 19 87 Tempstar LT 230 60 1 06105 002 69 78 Tempstar LT 230 60 3 06105 002 69 78 Tempstar LT 380 50 3 06105 002 41 24 Tempstar LT 415 50 3 06105 002 41 24 Tempstar LT 440 50 3 06105 002 41 24 Tempstar LT 460 60 3 06105 121 64 21 Tempstar SDS 208 50 1 06105 002 19 87 Tempstar SDS 208 50 3 06105 002 19 87 Tempstar SDS 208 60 1 06105 002 69 78 Tempstar SDS 208 60 3...

Page 49: ...0 011 95 49 Case O Ring 60HZ 05330 002 81 83 Seal Plate 60HZ 05700 002 81 87 Gasket 50HZ 05330 002 41 48 Case Capscrew 60HZ 05305 002 81 88 Pump Casing 60HZ 05700 002 85 01 Motor Only 60HZ 06105 002 79 61 Motor Only 50HZ 06105 002 85 36 Complete Pump Motor Assembly 60HZ 06105 002 69 78 Pump Only Assembly 60HZ Area indicated within box Casing is included 05700 002 79 51 Complete Pump Motor Assembly...

Page 50: ...8 60 3 04540 121 47 39 Tempstar LT 230 50 1 04540 121 47 39 Tempstar LT 230 50 3 04540 121 47 39 Tempstar LT 230 60 1 04540 121 47 39 Tempstar LT 230 60 3 04540 121 47 39 Tempstar LT 380 50 3 04540 002 44 31 Tempstar LT 440 50 3 04540 121 65 99 Tempstar LT 460 60 3 04540 121 65 99 Tempstar NB 208 50 1 04540 121 47 39 Tempstar NB 208 50 3 04540 121 47 39 Tempstar NB 208 60 1 04540 121 47 39 Tempsta...

Page 51: ...SEMBLY 43 TEMPSTAR INCOMING PLUMBING TEMPSTAR TEMPSTAR SDS OUTLET PLUMBING 15 4 9 10 16 1 7 3 2 6 5 4 4 8 9 10 11 10 14 13 17 13 9 18 12 12 10 Tube Length Chart Item Length Inches 11 3 4 x 36 1 4 Long 14 3 4 x 3 3 4 Long 16 3 4 x 30 3 4 Long 18 3 4 x 2 7 8 Long Lower Outlet Plumbing Assembly 5700 003 20 36 Upper Outlet Plumbing Assembly 5700 003 20 37 ...

Page 52: ... 10 01 14 1 Tube Copper See Chart 15 1 Vacuum Breaker 3 4 NPT 04820 002 53 77 16 1 Tube Copper See Chart 17 1 Elbow 3 4 NPT 90 Brass 04730 206 13 00 18 1 Tube Copper See Chart When servicing plumbing components take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely effect the performance of the Tempstar dishmachine It ...

Page 53: ...Brass Street 3 4 NPT 04730 206 04 34 3 1 Nipple Brass 3 4 NPT x 3 Long 04730 011 38 29 4 1 Union Brass 3 4 NPT 04730 212 05 00 5 3 Nipple Close Brass 3 4 NPT 04730 207 34 00 6 1 Valve Solenoid 3 4 NPT 04810 100 03 18 7 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 04730 211 04 00 8 1 Pressure Gauge 0 100 PSI 06685 111 59 66 9 1 Valve Ball Bronze 1 4 NPT 04810 011 72 67 10 1 Water Pressure Regulator 3 4 ...

Page 54: ...5 1 Regulator Pressure 06685 111 48 54 6 1 Gauge Pressure 0 100 PSI 1 8 06685 011 48 32 7 1 Reducer 1 4 Male x 3 8 Female Brass 04730 011 59 40 8 1 Fitting 3 8 Y Branch 04730 111 58 21 9 1 Valve Solenoid 3 4 NPT 04810 100 03 18 10 2 Nipple Close 3 4 NPT 04730 207 34 00 11 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 04730 211 04 00 12 1 Water Pressure Regulator 3 4 NPT 06685 011 58 22 1 2 3 4 6 5 7 8 9...

Page 55: ...1 003 07 40 O Ring 06401 003 07 42 Diaphragm Retainer Diaphragm 06401 003 07 42 Screen Retainer Mesh Screen Valve Body Complete 110 Volt Solenoid Valve Assembly 04810 100 53 00 Coil Housing only 06401 003 07 43 Complete 240 Volt Solenoid Valve Assembly 04810 100 03 18 Coil Housing only 06401 003 07 44 Complete Vacuum Breaker Assembly 04820 002 53 77 Components of Repair Kit 06401 003 06 24 Cap Scr...

Page 56: ...LD ASSEMBLIES 13 18 20 11 12 15 14 2 3 4 7 16 8 6 10 5 9 7 1 DETAIL B WASH ARMS MANIFOLD DETAIL A FINAL RINSE ARMS MANIFOLD 10 10 10 10 5 17 17 16 2 3 19 9 17 9 17 1 Rinse Injector Weldment 1 per machine 05700 021 47 65 Rinse Injector Gasket 2 per machine 05330 111 42 81 Plug 1 8 NPT Brass 3 per Rinse Injector 04730 209 07 37 48 ...

Page 57: ...S S Hex with Nylon Insert 05310 374 01 00 11 2 Clip Retaining Rinse Head Bushing 05340 112 01 11 12 4 Rinse Arm Washer 05330 011 42 10 13 2 Bushing Rinse Head 05700 021 33 84 14 2 Rinse Arm 05700 031 49 58 15 4 Plug Rinse Arm 04730 609 04 00 16 1 Lower Wash Manifold 05700 031 46 00 17 2 Bearing Assembly 05700 021 35 97 17a 1 Hub Nut 05700 011 35 94 17b 1 Hub Bushing 05700 011 35 96 17c 1 Hub Spind...

Page 58: ...sed N A SECTION 5 PARTS SECTION TEMPSTAR SDS DISPENSER ASSEMBLY 50 1 2 3 4 5 6 7 8 1 See section entitled Cam Holder Assembly 9 10 11 See section entitled Dispenser Plumbing Assembly 13 12 See section entitled Feeder Pump 14 15 16 See section entitled Lower Dispenser Assembly ...

Page 59: ...1 Detergent Screen 05335 011 48 65 10 1 Detergent Spray Nozzle 04730 011 50 04 11 1 Detergent Flush Pipe 05700 011 51 52 12 1 Decal Detergent Additive 09905 011 59 79 13 3 Light Red 05945 011 48 96 14 1 Motor Feeder Pump 06105 111 51 02 15 1 Dispenser Molding 09515 031 48 62 16 1 Sonalert 05945 011 48 97 ITEM QTY DESCRIPTION Mfg No 17 2 Locknut 4 40 05310 279 06 00 18 1 Lockwasher 4 40 05311 011 5...

Page 60: ...NSER ASSEMBLY CONTINUED 52 26 27 28 29 FEEDER PUMP 30 31 32 33 34 35 36 37 38 37 38 DISPENSER PLUMBING ASSEMBLY ITEM QTY DESCRIPTION Mfg No 26 1 Plate Solenoid Valve Mounting 05700 031 58 16 27 1 Plate Pump Mounting 05700 011 57 88 28 1 Peristaltic Pump 04320 111 51 03 29 2 Ferrule Nut Chemical Tube Connector 04730 609 16 00 ...

Page 61: ...ickup Tube 05700 011 50 14 49 1 Ferrule Nut Chemical Tube Connector 04730 609 16 00 50 1 Panel Dispenser Sliding Cover 05700 011 51 19 51 1 Fitting Liquid Tight 05975 011 49 03 52 1 Elbow 1 4 NPT x 3 8 Compression 04730 111 59 34 53 1 Insert 3 8 Tubing P P 04730 111 59 35 39 40 41 42 43 44 45 47 46 49 48 50 51 53 52 LOWER DISPENSER ASSEMBLY ITEM QTY DESCRIPTION Mfg No 30 2 1 4 NPT Vacuum Breaker 0...

Page 62: ...4 56 1 Thermal Box Bottom Weldment 05700 021 50 65 57 1 Foam 1 Thick 05640 011 49 07 58 3 Screw 10 32 x 3 8 Phillips Pan Head 05305 173 26 00 59 3 Lockwasher 10 Internal Tooth 05311 273 03 00 60 1 Valve Check 04820 111 51 14 61 1 Fitting Outlet Elbow 04820 111 51 18 62 1 Nut P P For 1 8 Tubing 04730 011 59 45 Other components not shown Sensor Detergent 06680 011 49 83 Kit Detergent Sensor Mounting...

Page 63: ...N Mfg No Pipe Clamp found on the side of the machine 05700 000 35 05 Solenoid Electrical Interlock Option 04810 100 61 33 Relay 05945 111 47 51 Exhaust Fan Control Delay Timer 05945 011 65 44 Exhaust Fan Control 2 Din Rail 05700 002 36 09 Exhaust Fan Control Terminal Board 05940 011 84 41 415 440 460V Transformer 05950 111 65 93 380V Transformer 05950 111 64 17 2 Amp Circuit Breaker 05925 111 64 1...

Page 64: ...dge of the hood 6 Holes in false panel will line up with rack assembly holes 7 Re install screws for rack assembly which will secure false panel to unit 8 Re assemble the rack track in an L shape for a corner opera tion Bottom of side panel Insert this side first False panel positioned in unit Rack rail removed reposi tioned for a corner operation Left Front False Panel Weldment 05700 002 75 52 Ri...

Page 65: ...el sensing 06680 200 02 68 11 1 Magnet Door 05930 111 51 68 12 6 Glide Door Edge 05700 111 33 59 13 2 O Ring Wash Manifold 05330 111 35 15 14 1 Relay Control 240V 50 60Hz 05945 111 47 51 15 1 Seal Mechanical Pump S S Pumps 05330 002 34 22 16 1 O Ring Wash Pump Gasket 05330 002 81 83 17 1 Switch Door Magnetic Reed 05930 111 51 69 18 2 Snap Ring Retaining Rinse Arm 05340 112 01 11 19 1 Bearing Assem...

Page 66: ...ed Compression Fitting as required Attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks Thermostat 05930 003 13 65 Solenoid Valve 04810 100 09 18 To Cold Water Supply Nipple Close 1 2 NPT Not Shown 04730 207 15 00 Valve Check 1 2 Not Shown 04820 002 55 77 Lid Drain Quench 05700 002 67 16 Box Drain Quench 05700 002 69 96 Reducer 1 1 2 to 1 2 04730 002...

Page 67: ...59 SECTION 6A ELECTRICAL SCHEMATICS FOR TOP MOUNT UNITS ...

Page 68: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT W CYCLE SWITCHES 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 60 ...

Page 69: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT W CYCLE SWITCHES 460 VOLT 60 HERTZ THREE PHASE 61 ...

Page 70: ...empstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT NB TOP MOUNT W CYCLE SWITCHES 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 62 ...

Page 71: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT NB TOP MOUNT W CYCLE SWITCHES 460 VOLT 50 60 HERTZ SINGLE THREE PHASE 63 ...

Page 72: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT UNIVERSAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 64 ...

Page 73: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT UNIVERSAL TIMER 380 440 460 VOLT 50 60 HERTZ THREE PHASE 65 ...

Page 74: ...tar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB TOP MOUNT UNIVERSAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 66 ...

Page 75: ...tar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB TOP MOUNT UNIVERSAL TIMER 380 415 440 460 VOLT 50 60 HERTZ THREE PHASE 67 ...

Page 76: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT MECHANICAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 68 ...

Page 77: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT MECHANICAL TIMER 380 440 460 VOLT 50 60 HERTZ THREE PHASE 69 ...

Page 78: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT MECHANICAL TIMER 415 VOLT 50 60 HERTZ THREE PHASE 5 WIRE 70 ...

Page 79: ...tar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB TOP MOUNT MECHANICAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 71 ...

Page 80: ...ar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB TOP MOUNT MECHANICAL TIMER 380 415 440 460 VOLT 50 60 HERTZ THREE PHASE 72 ...

Page 81: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR S TOP MOUNT MECHANICAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 73 ...

Page 82: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR S TOP MOUNT UNIVERSAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 74 ...

Page 83: ...75 SECTION 6B ELECTRICAL SCHEMATICS FOR SIDE MOUNT UNITS ...

Page 84: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SIDE MOUNT 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 76 ...

Page 85: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SIDE MOUNT 380 VOLT 50 HERTZ THREE PHASE 77 ...

Page 86: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SIDE MOUNT 440 460 VOLT 50 60 HERTZ THREE PHASE 78 09905 031 66 00 ...

Page 87: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB SIDE MOUNT 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 79 ...

Page 88: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB SIDE MOUNT 380 440 460 VOLT 50 60 HERTZ THREE PHASE 80 ...

Page 89: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SDS 208 230 VOLT 60 HERTZ SINGLE THREE PHASE 81 ...

Page 90: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SDS 380 440 460 VOLT 50 60 HERTZ THREE PHASE 82 ...

Page 91: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SDS 380 415 VOLT 50 HERTZ THREE PHASE 5 WIRE 83 ...

Page 92: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS TEMPSTAR SDS DISPENSER SCHEMATIC 84 09905 011 48 52 ...

Page 93: ...85 SECTION 6C ELECTRICAL SCHEMATICS FOR OPTIONS ...

Page 94: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS SDI OPTION 86 ...

Page 95: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 12 07 2007 Revised N A SECTION 6 ELECTRICAL SCHEMATICS 87 EXHAUST FAN HOOKUP DRAIN QUENCH OPTIONS ...

Page 96: ...88 SECTION 7 JACKSON MAINTENANCE REPAIR CENTERS ...

Page 97: ... FAX 650 635 1919 pndappl aol com P D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD C...

Page 98: ...OLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS ...

Page 99: ...84 4427 FAX 314 638 0135 KAEMMERLIN PARTS SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 75...

Page 100: ... ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800...

Page 101: ...0 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS SVC 4874 S CATHERINE...

Page 102: ... FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 Tempstar LT NB S SDS Technical Manual 76...

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