Jackson CONSERVER XL HH Installation, Operation And Service Manual Download Page 31

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07610-003-92-84-T

The manufacturer highly recommends that any maintenance and repairs not specifically

discussed in this manual be performed only by QUALIFIED SERVICE PERSONNEL.

Performing maintenance on your machine may void your warranty, lead to larger

problems, or even cause harm to the operator. So if you have a question or concern, do

not hesitate to contact a QUALIFIED SERVICE AGENCY.

By following the operating and cleaning instructions in this manual, you should get the

most efficient results from your machine. As a reminder, here are some steps to take to

ensure that you are using the machine the way it was designed to work:

1. Ensure that the water temperatures match those listed on the machine data plate.

Water temperature could be too low for a variety of reasons.

Ensure strainers are in place, laying flat, and free of soil and debris

before

operating the machine. To clean strainers, wipe them out with a rag and rinse

under a faucet. For stubborn debris, a toothpick can be used. Do not beat

strainers on waste cans; once bent, they will not work properly.

3. Ensure all wash/rinse arms are secure in the machine before operating.

Ensure drain stopper is in position before operating.

5. Remove as much soil from ware as possible before loading into racks.

6. Do not overload racks.

7. Ensure glasses are placed upside-down in the rack.

Ensure all chemicals being injected into the machine have been verified at

the correct

concentrations.

9. Clean the machine at the end of every workday (see Shutdown and Cleaning section).

10. Follow all safety procedures, whether listed in this manual or put forth by local, state,

or national codes/regulations.

PREVENTATIVE

MAINTENANCE

PREVENTATIVE MAINTENANCE

MAINTENANCE

CAUTION

CAUTION!

Do NOT beat

strainers to remove

soil and debris!

Summary of Contents for CONSERVER XL HH

Page 1: ...R INSTALLATION OPERATION INSTALLATION OPERATION AND SERVICE MANUAL AND SERVICE MANUAL Conserver XL E Series XL HH Manual 07610 003 92 84 T CONSERVER CONSERVER XL E SERIES XL HH DISHMACHINES XL E SERIES XL HH DISHMACHINES ...

Page 2: ...talled by Jackson at the factory and are shipped with the Dishmachine carry only a 1 one year parts warranty Labor to repair or replace these components is not included in the warranty or covered by Jackson Booster heaters not manufactured by Jackson are not covered by this warranty but are warranted by their respective manufacturers This warranty is void if any defect or failure is a direct resul...

Page 3: ...ROM DEFECTS IN MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN 30 THIRTY DAYS FROM THE DATE OF INSTALLATION 9 DAMAGE CAUSED BY LABOR DISPUTE 10 DAMAGES RESULTING FROM IMPROPER CONNECTION TO UTILITY SERVICE 11 DAMAGES RESULTING FROM WATER CONDITIONS INADEQUATE OR EXCESSIVE WATER PRESSURE ACCIDENTS ALTERATIONS IMPROPER USE ABUSE HANDLING OVERLOADS TAMPERING IMPROPER INSTALLATION OR FAILU...

Page 4: ...mplete update of the manual to new format M 2 23 17 JH 8503 Changed inlet plumbing and air gap to 3 4 N 8 23 17 JH N A Updated CAM Timer Operation Filling the Wash Tub and Deliming Instructions to clarify initial fill and fill adjustments Added drain solenoid assembly P 12 12 17 JH 8551 Added the XL E LTH to the manual Q 5 7 18 JH 8604 8628 Added section on connecting heater contactor wires LTH on...

Page 5: ...he proper page Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Technical support is available to service personnel only Conserver XL E Door type dishmachine chemical sanitizing single rack Conserver XL E FL Door type dishmachine chemical sanitizing single rack front loading Conserver XL E LTH Door type dishmachine chemical sanitizing single rack...

Page 6: ...orber 9 Connecting the Drain Line 9 Plumbing Check 9 Electrical Power Connections 10 Motor Rotation LTH 3 Phase Only 10 Ventilation 10 Thermostats 10 Voltage Check 11 Preparing Chemical Feeder Pumps 11 Priming Chemical Feeder Pumps 11 Heater Contactor Wires LTH Only 12 Cycle Timer Instructions 13 OPERATION Operating Instructions 17 Preparation 17 Power Up 17 Filling the Wash Tub 17 First Rack 18 W...

Page 7: ...2 XL E FL Hood 34 XL E LTH Hood 36 XL HH Hood 38 Plumbing Options 40 XL E XL E LTH Door 41 XL E FL Door 43 XL HH Door 45 Wash Arms 47 Wash Manifold 48 Tub 49 Wash Sump 50 Spillway 51 Pump Motor 52 XL E LTH Booster Tank 53 Frame 55 Miscellaneous Parts 56 SCHEMATICS XL E XL HH 115 V 60 Hz 1 Phase 57 XL E XL HH 208 V 60 Hz 1 Phase 58 XL E LTH 208 230 V 60 Hz 1 3 Phase 59 XL E FL 115 V 60 Hz 1 Phase 6...

Page 8: ...stic Chemicals Instructions Hyperlink ANSI American National Standards Institute GHT Garden Hose Thread GPG Grains per Gallon GPM Gallons per Minute HP Horse Power Hz Hertz ID Inside Diameter kW Kilowatts MCA Minimum Circuit Ampacity MOP Maximum Overcurrent Protection NFPA National Fire Protection Association NPT National Pipe Thread OD Outside Diameter PRV Pressure Regulating Valve PSI Pounds per...

Page 9: ... 7 8 1444 mm 30 3 8 773 mm 33 1 2 852 mm 6 3 4 171 mm 6 152 mm 17 1 4 438 mm CLEARANCE 4 in 102 mm MINIMUM 4 in 102 mm MINIMUM LEGEND A Electrical Connection 1 1 8 Hole B Water Inlet 3 4 NPT C Drain Connection 2 NPT D Chemical Connection 7 8 Hole All dimensions from the floor can be increased 1 1 8 using the machine s adjustable feet D B C A 68 1 2 1740 mm B A 25 1 4 641 mm ...

Page 10: ...48 mm 68 1 2 1740 mm 6 3 4 171 mm 6 152 mm A C 65 1650 mm B 8 7 8 224 mm 17 15 16 456 mm CLEARANCE 34 5 8 879 mm 29 1 4 743 mm 20 508 mm 13 330 mm 2 1 2 63 mm D LEGEND A Electrical Connection 1 1 8 Hole B Water Inlet 3 4 NPT C Drain Connection 2 NPT D Chemical Connection 7 8 Hole All dimensions from the floor can be increased 1 1 8 using the machine s adjustable feet ...

Page 11: ...0 3 8 773 mm 33 1 2 852 mm 6 3 4 171 mm 6 152 mm 17 1 4 438 mm CLEARANCE A 68 1 2 1740 mm LEGEND A Electrical Connection 1 1 8 Hole B Water Inlet 3 4 NPT C Drain Connection 2 NPT D Chemical Connection 7 8 Hole All dimensions from the floor can be increased 1 1 8 using the machine s adjustable feet B 78 1981 mm WITH DOOR OPEN 13 330 mm C D 1 25 mm 13 1 4 337 mm 29 1 2 750 mm 4 in 102 mm MINIMUM 4 i...

Page 12: ...m 27 686 mm CLEARANCE 6 3 4 171 mm 29 1 4 743 mm 5 3 4 146 mm A LEGEND A Electrical Connection 1 1 8 Hole B Water Inlet 3 4 NPT C Drain Connection 2 NPT D Chemical Connection 7 8 Hole All dimensions from the floor can be increased 1 1 8 using the machine s adjustable feet 4 102 mm MINIMUM 1 25 mm 13 1 4 337 mm 29 1 2 750 mm 4 102 mm MINIMUM B A 79 2007 mm 25 1 4 641 mm ...

Page 13: ...ION STRAIGHT THROUGH INSTALLATION XL E Series False Panel Kit 05700 003 12 93 False Panel Only 05700 002 51 66 False Panel Corner Installation Instructions XL HH False Panel Kit 05700 002 52 89 False Panel Only 05700 002 52 54 False Panel Corner Installation Instructions 30 762 mm 8 1 4 210 mm 20 1 2 521 mm OPENING 4 102 mm MIN ALIGN WITH TABLE DISTANCE CAN VARY 4 102 mm MIN ALIGN WITH TABLE DISTA...

Page 14: ...nimum Wash Temperature 120 120 120 Recommended Wash Temperature N A 140 N A Minimum Rinse Temperature 120 120 120 Recommended Rinse Temperature N A 145 N A Minimum Incoming Water Temperature 120 110 120 Other Water Requirements Water Flow Pressure PSI 20 5 20 5 20 5 Flow Rate Minimum GPM 6 18 6 18 9 66 Water Line Size NPT 3 4 3 4 3 4 Drain Line Size NPT 2 2 2 Minimum Chlorine Required PPM 50 50 50...

Page 15: ...te that all electrical wiring used in this series of machines must be rated at a minimum for 212 F 100 C and that only copper conductors must be used Available Electrical Characteristics Conserver XL E XL E FL XL HH Electrical Characteristics VOLTS 115 208 PHASE 1 1 FREQ 60 60 WASH MOTOR AMPS 10 0 A 5 0 A TOTAL LOAD 10 0 A 5 0 A NOTICE i SPECIFICATIONS ELECTRICAL REQUIREMENTS Conserver XL E LTH El...

Page 16: ...nel locks or by hand if the machine can be raised safely Ensure that the machine is level from side to side and front to back before making any connections The manufacturer does NOT endorse Tankless On demand water heaters for use with their dishmachines The manufacturer DOES endorse and highly recommends the standard Tank style water heaters sized to properly handle the water heating requirements...

Page 17: ... no flow condition all valves and services are closed flow pressure is the pressure in the fill line when the valve is opened during the cycle The manufacturer also recommends the installation of a shock absorber in the incoming water line and offers these devices as options see the Plumbing Options page This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from ca...

Page 18: ...nd components 1 Follow Filling the Wash Tub section 2 Locate wash pump motor and identify arrow decal which shows correct motor rotation if no decal is present correct rotation is away from the pump volute 3 Flip NORMAL DELIME switch on back of control box to DELIME and start the machine 4 Observe rotation of motor fan and quickly stop the machine 5 If rotation is incorrect disconnect electrical p...

Page 19: ...al feeder pumps Locate open ends of chemical tubes with the stiffeners and place each one in the appropriate container Red Tubing Detergent Blue Tubing Rinse aid White Tubing Sanitizer CAUTION Chlorine based sanitizers can be detrimental to this machine if the chemical solution is too strong Contact chemical supplier to ensure the dispenser is set up correctly Chemical feeder pumps need priming wh...

Page 20: ... Disconnect electrical power at the breaker or disconnect switch and lockout tagout in accordance with procedures and codes 2 Remove control box top 3 Locate loose connector with orange white and red white wires 4 Plug loose connector into empty connector on right side of the thermostat board 5 Replace control box top 6 Reconnect electrical power at the breaker or disconnect switch in accordance w...

Page 21: ...dishmachine SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER LEDs Adjustable Cycle Steps Drain Fill Sanitizer Detergent Rinse Aid Spare Display Select Model Change Cycle Step Duration Change Cycle Step Start Time Cycle steps are the different sub cycles fill ...

Page 22: ...E TIMER SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER Change is also saved if inactive for 10 seconds or any other button is pressed SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURA...

Page 23: ...JUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER START DURATION 1 50 5 00 SELECT CYCLE STEP ...

Page 24: ...LE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER PLANT TEST MODE SELECT CYCLE STEP TO ADJUST PRESS SAVE TO EXIT CYCLE PUMP DRAIN FILL SANI DETER SPARE CYCLE COUNT SAVE EXIT START TIME DURATION TIMER MODEL SELECT MODEL RINSE AID STEP STEP DISH CYCLE TIMER Outputs Cycle ...

Page 25: ...NS OPERATION 1 For the initial fill installation or beginning of day close the door and depress and hold OFF ON FILL switch in FILL position for approximately 8 10 seconds 2 Open the door and verify water level is correct Water must be between the lines on the drain stopper For lowest energy use water should be at the lowest line on the drain stopper This is only necessary during the initial fill ...

Page 26: ...he door and slide rack into the machine Close door and the machine will start automatically Once the cycle is complete open door again careful of the dripping hot water and remove rack of clean ware Replace with a rack of soiled ware and close door The next cycle starts automatically Based on use the pan strainer might become clogged with soil and debris as the workday progresses Operators should ...

Page 27: ... door 3 Remove drain stopper and allow tub to drain 4 Remove sump strainer and pan strainer 5 Use a hand scraper to scrape soil and debris into a trash basket 6 Rinse and replace strainers 7 Unscrew wash rinse arms from their manifolds OPERATING INSTRUCTIONS OPERATION WARNING WARNING Wash tank water could be hot ...

Page 28: ... with fresh water 9 Replace end caps and ensure they have been tightened 10 Spray or wipe out interior of machine 11 Replace wash rinse arms 12 Ensure sump strainer and pan strainer are clean and securely in place 13 Use stainless steel polish to clean and protect the outside of the machine OPERATING INSTRUCTIONS OPERATION SHUTDOWN CLEANING ...

Page 29: ...the machine is not delimed run again 7 Flip NORMAL DELIME switch to NORMAL 8 Run two cycles to remove residual deliming solution 9 Drain and re fill the machine CAUTION This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or ...

Page 30: ...t Treated water will reduce this occurence Treated water might not be suitable for use in other areas of operation and it might be necessary to install a water treatment system for the water going to the machine only Discuss this option with a qualified water treatment specialist Properly train operators on how much detergent is to be used per cycle Meet with a water treatment specialist and chemi...

Page 31: ... strainers are in place laying flat and free of soil and debris before operating the machine To clean strainers wipe them out with a rag and rinse under a faucet For stubborn debris a toothpick can be used Do not beat strainers on waste cans once bent they will not work properly 3 Ensure all wash rinse arms are secure in the machine before operating 4 Ensure drain stopper is in position before ope...

Page 32: ...he switch Machine fills continuously even with no power applied to the machine Water inlet solenoid valve allowing water into machine 1 Check water pressure during fill pressure must be 15 PSI 2 Repair or replace water inlet solenoid valve Machine runs continuously in the wash cycle 1 Machine is in Delime mode 2 Possible issue with CAM timer 1 Flip NORMAL DELIME switch to NORMAL mode 2 Contact the...

Page 33: ...s required by loosening not removing spring bolt nuts and adjusting the tension Tighten nuts when done 2 Remove the obstruction Water leaks at wash pump 1 Wash pump seal is defective 2 Petcock or pump drain leaking 1 Replace wash pump seal 2 Close shut or tighten Ware is not coming clean 1 Machine temperatures are not up to the minimum requirements 2 No detergent too much detergent 1 Verify that i...

Page 34: ...6 37 4 21 32 35 36 35 ITEM QTY DESCRIPTION PART NUMBER 1 3 Switch Prime 05930 011 49 54 2 3 Light Red 05945 504 07 18 3 1 Light Green 05954 504 08 18 4 1 Switch Delime 05930 301 21 18 5 1 Cycle Counter 05990 111 35 38 6 2 Screw 4 40 x 1 4 Phillips Pan Head with Washer 05305 002 32 38 Machines with serial numbers before 20F386545 have the old CAM timer See previous manual NOTICE ...

Page 35: ... 20 1 Lock Control Box 05340 102 01 00 21 2 Switch Pressure 06685 003 36 13 22 1 Control Box 05700 003 81 49 23 1 Decal Lower Control 09905 004 00 06 24 1 Bracket Timer Mounting 05700 004 08 77 25 1 Relay Pole 115 V 05945 111 35 19 26 2 Bracket Pressure Switch 05700 004 08 99 27 1 Decal Wash Rinse Temperature 09905 002 82 46 28 6 P Clamp 05975 002 61 42 29 1 Thermometer 06685 111 68 49 30 1 Plug 1...

Page 36: ...9 01 1 1 Box Control Assembly 05700 004 49 02 2 1 Bracket Terminal Block 05700 004 51 59 3 2 Bracket Pressure Switch 05700 004 08 99 4 1 Bracket Timer Mounting 05700 004 08 77 5 2 Chemical Feeder Pump Assembly 36 RPM 05700 003 78 74 6 1 Chemical Feeder Pump Assembly 14 RPM 05700 003 31 86 7 1 Timer Wash Cycle Delay 05945 002 13 78 9a ...

Page 37: ...1 Switch Normal Delime 05930 301 21 18 22 1 Switch Cycle 05930 301 49 00 23 1 Light Amber 05945 111 44 44 24 3 Light Red 05945 504 07 18 25 1 Light Green 05945 504 08 18 26 1 Decal Timer Cam Operation 09905 011 37 21 27 1 Decal Ground 09905 011 86 86 28 1 Decal Normal Delime 09905 011 34 96 29 1 Temperature Gauge 06685 004 31 46 30 3 Fitting 1 2 45 degree Plastic 05975 011 45 23 31 1 Decal Wash Ri...

Page 38: ...07610 003 92 84 T 30 For complete Chemical Feeder Pump Assembly part numbers see the Control Box pages CHEMICAL FEEDER PUMPCOMPONENTS PARTS NOTICE 5 7 6 8 4 3 2 1 ...

Page 39: ...tergent Sanitizer Feeder Pump 04320 111 35 14 Motor 36 RPM 208 230 V Detergent Sanitizer Feeder Pump 04320 111 47 47 3 2 Screw 8 32 x 1 2 Phillips Flat Head 05305 011 37 06 4 1 Tube 3 16 x 8 Clear Tygoprene 05700 003 22 89 5 1 Roller Purple Dot 04320 004 59 43 6 4 Screw 6 32 x 3 4 Phillips Pan Head 05305 011 37 05 7 1 Front Housing 04320 004 59 45 8 2 Screw 8 32 x 3 8 Flat Head 05305 011 37 07 CHE...

Page 40: ...07610 003 92 84 T 32 1 2 7 8 4 6 3 17 5 XL E HOOD PARTS Complete Inlet Plumbing Assembly 05700 004 34 44 14 13 12 11 10 9 15 16 18 19 ...

Page 41: ...r Button 05700 011 88 01 9 1 Bracket Plumbing Support 05700 003 24 25 10 1 Y Strainer 3 4 NPT Brass 04730 717 02 06 11 1 Nipple 3 4 x 3 Brass 04730 011 38 29 12 1 Solenoid Valve 3 4 115 V Solenoid Valve 3 4 208 V 04810 100 53 00 04810 100 03 18 13 1 Elbow 3 4 Street Brass 04730 206 04 34 14 1 Air gap 05700 004 34 42 15 1 Gasket Air gap 05330 002 14 48 16 1 Reed Switch 05930 002 36 80 17 4 Spacer S...

Page 42: ...07610 003 92 84 T 34 XL E FL HOOD PARTS 22 21 20 19 18 17 16 14 12 13 2 8 3 11 10 9 23 15 4 1 5 7 6 Complete Inlet Plumbing Assembly 05700 004 34 44 ...

Page 43: ...05975 210 05 00 11 1 Reed Switch 05930 002 36 80 12 4 Screw 10 32 x 3 4 Truss Head 05305 011 62 17 13 1 Upright Right 05700 004 81 53 14 1 Hood Back 05700 004 77 69 15 1 Shield Air gap Not Shown 05700 002 13 35 16 1 Bracket Plumbing Support 05700 003 24 25 17 1 Y Strainer 3 4 NPT Brass 04730 717 02 06 18 1 Nipple 3 4 x 3 Brass 04730 011 38 29 19 1 Solenoid Valve 3 4 115 V 04810 100 53 00 20 1 Nipp...

Page 44: ...07610 003 92 84 T 36 XL E LTH HOOD PARTS Complete Inlet Plumbing Assembly 05700 004 49 05 1 2 3 4 6 5 6 7 8 9 10 12 13 14 15 17 16 18 19 20 21 22 22 11 ...

Page 45: ...30 004 04 53 10 1 Y Strainer 3 4 NPT Brass 04730 717 02 06 11 1 Bracket Plumbing Support 05700 004 48 11 12 6 Wear Button 05700 011 88 01 13 2 Bracket Cantilever Support 09515 003 15 64 14 1 Bracket Manifold Position Tube 05700 011 34 63 15 1 Locknut 1 4 20 with Nylon Insert 05310 373 01 00 16 1 Coupling 3 4 04730 704 04 00 17 1 Nipple 3 4 x 3 Brass 04730 011 38 29 18 10 Locknut 10 24 with Nylon I...

Page 46: ...07610 003 92 84 T 38 8 1 2 12 11 10 7 4 6 15 16 17 9 3 5 XL HH HOOD PARTS Complete Inlet Plumbing Assembly 05700 004 34 44 14 13 18 ...

Page 47: ...racket Cantilever Support 09515 003 15 64 8 6 Wear Button 05700 011 88 01 9 1 Bracket Plumbing Support 05700 003 24 25 10 1 Y Strainer 3 4 NPT Brass 04730 717 02 06 11 1 Nipple 3 4 x 3 Brass 04730 011 38 29 12 1 Solenoid Valve 3 4 115 V Solenoid Valve 3 4 208 V 04810 100 53 00 04810 100 03 18 13 1 Elbow 3 4 Street Brass 04730 206 04 34 14 1 Air gap 05700 004 34 42 15 1 Gasket Air gap 05330 002 14 ...

Page 48: ...TER ARRESTOR OPTION WATER TREATMENT OPTION Replacement Cartridge inspect at least every 6 months RSC 100 Scaltrol System 04730 003 05 76 Water Arrestor 1 2 06685 100 05 00 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 Nipple 3 4 NPT Close Brass 04730 207 34 00 Water Pressure Regulator 3 4 06685 011 58 22 ...

Page 49: ...003 92 84 T 41 1 2 24 18 10 11 12 13 9 15 16 7 8 5 22 4 14 6 23 18 17 18 19 11 12 20 21 25 XL E XL E LTH DOOR PARTS 23 18 24 18 10 11 12 19 11 12 21 25 13 9 15 16 2 1 3 4 5 6 7 8 20 22 17 18 14 3c 3e 3d 3a 3b ...

Page 50: ... 4 Nut Hex 3 8 16 SS 05310 276 01 00 9 2 Cantilever Arm Connector 05700 011 90 99 10 2 Screw 1 4 20 05305 274 23 00 11 2 Washer 1 4 ID SS 05311 174 01 00 12 2 Lock Nut 1 4 20 SS w Nylon Insert 05310 374 02 00 13 2 Sleeve Cantilever Arm 05700 000 85 69 14 2 Plug Cantilever 05340 011 35 00 15 1 Door Magnet 06401 004 07 73 16 2 Lock Nut 8 32 SS w Nylon Insert 05310 272 02 00 17 1 Door Assembly Right ...

Page 51: ...07610 003 92 84 T 43 XL E FL DOOR PARTS SECTION A A A A 6 5 1 2 16 10 9 11 4 7 13 15 3 12 17 14 8 ...

Page 52: ...ack Left 05700 004 72 82 7 1 Door Handle Support 05700 004 17 42 8 1 Door Handle 05700 003 26 62 9 1 Spring Door Torsion Right 05340 004 74 71 10 1 Spring Door Torsion Left 05340 004 77 89 11 2 Yoke Spring Rod 09515 004 74 76 12 1 Magnet 3 8 x 2 1 2 05930 111 51 68 13 4 Set Screw 8 32 x 5 8 05305 004 77 87 14 2 Washer Nylon 05311 369 03 00 15 4 Locknut 1 4 20 Hex with Nylon Insert 05310 374 01 00 ...

Page 53: ...07610 003 92 84 T 45 26 2 1 8 17 24 25 8 23 9 20 22 21 9 7 3 6 5 9 7 16 12 7 19 18 11 10 13 4 8 14 27 15 XL HH DOOR PARTS 27c 27e 27d 27a 27b ...

Page 54: ...20 30 15 2 Connecting Link 05700 021 92 45 16 2 Spacer PB Bolt 05700 000 29 40 17 2 Cantilever Arm Bracket 05700 003 88 91 18 1 Cantilever Arm 05700 004 14 32 19 2 Sleeve Cantilever Hang Eye 05700 000 85 69 20 2 Bolt Cantilever Hang Eye 05306 956 05 00 21 4 Nut Hex 3 8 16 05310 276 01 00 22 2 Washer Impeller 3 8 05311 176 02 00 23 4 Plate Spring Mutiplier 05700 002 00 88 24 2 Spring Link 05700 002...

Page 55: ... DESCRIPTION PART NUMBER 1 1 Bearing Assembly 05700 021 35 97 2 1 O ring 117 S70 Silicon 05330 002 60 69 3 2 Wash Arm End cap 05700 011 35 92 4 1 Wash Arm 05700 003 57 70 Wash Arm Assembly 05700 003 59 35 2 per Machine WASH ARMS PARTS 1 2 3 4 ...

Page 56: ... 00 4 4 3 8 Hex Nut SS 05310 276 01 00 5 2 Bolt 3 8 16 x 1 1 4 SS 05305 276 10 00 6 1 Lower Wash Manifold 05700 003 78 40 7 1 Gasket Wash Manifold 05700 111 35 03 8 2 3 8 Bevel Square 05311 011 35 36 9 2 O ring 05330 111 35 15 10 1 Wash Manifold Tube 05700 003 58 89 10a 1 Wash Manifold Tube High Hood Not Shown 05700 004 25 71 3 9 3 4 9 7 6 5 4 2 1 10 10A 8 WASH MANIFOLD PARTS ...

Page 57: ... 04730 011 45 21 3 1 1 Clamp Nylon Lock Nut 10 24 04730 011 39 01 05310 373 01 00 4 1 Wash Arm Assembly 05700 003 59 35 5 4 4 Bolt 1 4 20 x 1 2 Lock Nut 1 4 20 05305 274 02 00 05310 374 01 00 6 4 4 Bolt 1 4 20 x 1 1 8 Lock Nut 1 4 20 05305 274 21 00 05310 374 01 00 7 1 Lower Wash Manifold 05700 003 78 40 8 1 Rack Rail included with item 2 05700 001 28 19 4 5 1 7 3 2 6 TUB PARTS 8 ...

Page 58: ... 05330 003 78 31 6 9 Lock Nut 1 4 20 05310 374 01 00 7 1 Drain Solenoid 115 V Drain Solenoid 208 230 V 04810 200 11 00 04810 111 87 74 8 1 Drain Link See next page 9 1 Connection Drain Link See next page 10 1 Fitting 1 2 Plastic 05975 011 45 13 11 1 Box Drain Solenoid 05700 003 78 46 12 1 Cover Drain Solenoid 05700 003 78 48 13 1 Decal Warning Disconnect Power 09905 100 75 93 WASH SUMP PARTS 1 4 5...

Page 59: ...TION PART NUMBER 1 1 Gasket Spillway 05700 111 34 52 2 1 Spillway 05700 003 52 13 3 3 Lock Nut 1 4 20 Hex with Nylon Insert 05310 374 01 00 4 1 Drain Link 05700 003 78 49 5 1 Connector Drain Link 05700 004 53 23 6 1 Drain Seat 05700 004 37 18 1 2 3 4 5 6 ...

Page 60: ... 2 required PUMP MOTOR PARTS LTH 3 Phase Only See Motor Rotation section Complete Assembly ITEM QTY DESCRIPTION PART NUMBER 1 1 Seal Plate 05700 002 81 87 2 1 Case O ring 05330 002 81 83 3 1 Mechanical Seal 05330 002 34 22 4 1 Impeller Assembly 05700 002 81 86 5 1 Pump Casing 05700 002 85 01 6 1 Case Capscrew 05305 002 81 88 Parts Motor Only 06105 004 32 04 1 2 3 5 6 4 ...

Page 61: ...07610 003 92 84 T 53 XL E LTH BOOSTER TANK PARTS 16 ...

Page 62: ... 27 7 1 Hose Red 3 4 x 49 05700 004 52 26 8 16 Washer 1 4 20 05311 174 01 00 9 16 Locknut 1 4 20 Hex with Nylon Insert 05310 374 01 00 10 1 Cover Booster Tank 05700 004 52 21 11 1 Decal Warning Disconnect Power 09905 100 75 93 12 6 Nut Hex 5 16 18 05310 275 01 00 13 6 Lockwasher Split 5 16 05311 275 01 00 14 14a 1 1 Heater Rinse Gasket Rinse Heater 04540 121 47 40 05330 200 02 70 15 15a 1 1 Thermo...

Page 63: ...0 004 18 33 5 1 Accumulator 05700 004 08 39 6 4 Adjustable Foot 05340 108 01 03 7 1 1 Screw 1 4 20 x 1 1 2 Locknut 1 4 20 Not Shown 05305 274 23 00 05310 374 01 00 8 6 6 Bolt 1 4 20 x 3 8 Locknut 1 4 20 Low Profile Not Shown 05305 274 20 00 05310 374 02 00 9 1 Front Dress Panel Front Dress Panel XL E LTH 05700 004 08 71 05700 004 50 07 XL E FL has flanged feet in the rear See next page ...

Page 64: ...Stiffener 05700 002 66 49 Bulk Head Fitting 04730 011 45 21 Flanged Foot Optional 05340 002 34 86 Drain Stopper Assembly XL E XL E LTH 05700 003 78 51 Drain Stopper Assembly XL HH 05700 004 27 31 Sump Strainer 05700 002 06 25 MISCELLANEOUS PARTS PARTS Chemical Tubing Wye Fitting 04730 003 36 14 Tygoprene Tubing Wye Fitting 05700 003 53 26 Parts not shown to scale in relation to each other ...

Page 65: ...07610 003 92 84 T 57 SCHEMATICS XL E XL HH 115 V 60 HZ 1 PHASE ...

Page 66: ...07610 003 92 84 T 58 SCHEMATICS XL E XL HH 208 V 60 HZ 1 PHASE ...

Page 67: ...07610 003 92 84 T 59 SCHEMATICS XL E LTH 208 230 V 60 HZ 1 3 PHASE ...

Page 68: ...07610 003 92 84 T 60 SCHEMATICS XL E FL 115 V 60 HZ 1 PHASE ...

Page 69: ......

Page 70: ...Jackson WWS Inc 6209 N US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com Conserver XL E Series XL HH Manual 07610 003 92 84 T ...

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