Jackson Racing 999-200 Installation Instructions Manual Download Page 4

2.7 Locate the ICS blanking plate and take it over
to your Mazda throttle body. Use the 1104 sealant
between the blanking plate and the Mazda throttle
body. Install the blanking plate onto your Mazda
throttle body using the two new Phillips head
screws supplied in the kit. Insert the shaft of a
Phillips or cross head screwdriver into the ends of
the coolant connections. Gently twist the connec-
tions 90 degrees counter clockwise to their stan-
dard position so that they point in the same direc-
tion as the throttle body inlet. Do not worry if you
kink the coolant connections, you are only moving
them out of the way and they will not be reused.

3.0 BELT DRIVES

3.1 NOTE: CARS WITH POWER STEERING: You
will be re-arranging your power steering bracket
components per figure 3.2. Located above the
power steering pump on the black plastic timing
cover, remove the 10mm headed bolt that secures
the small bracket for the Crank Angle Sensor cable.
Remove the bracket and reinstall the 10mm-head-
ed bolt. Referring to figure 3.1, remove the slot
bracket and pillow block by removing bolts “A”, “C”,
and “D”. Take the flat idler pulley bracket from your
kit and trial fit it to the assembly per figure 3.2. You
will be moving the pillow block and bolt “D” to
behind the power steering stamped steel bracket
(pillow block’s dome facing upward). This makes

4

room for the flat idler pulley bracket. The upper
support for the repositioned long bolt “D” comes
from a new adjustment bracket included in the kit.
The new adjustment bracket is attached to the
stamped steel power steering bracket using a new
bolt/washer/nut assembly supplied in your kit. Make
sure to point this bolt with its head nearest the alu-
minum idler pulley and that this bolt goes through
the hole. The rearward hole is now used for the
relocated “D” bolt, which will be used to tighten your
drive belt. 

Note: The power steering pump must

be in its lowest position for this procedure.

Figure 3.1

1/07

999-200

Summary of Contents for 999-200

Page 1: ...petent mechanic do not attempt this installation TOOLS REQUIRED 17mm 14mm 13mm 12mm 10mm 8mm sockets 10mm 12mm and 17mm open end wrenches Deep sockets 14mm or 9 16 10mm Phillips and Standard screwdriv...

Page 2: ...the hose near the end Persuade it out by gently clamping the hose with a pair of pliers just behind the lump If your hose does not have this restrictor there is one provided in the hose bag of the sup...

Page 3: ...the ICS electrical connection until after the next step 2 6 Wiring Harness Modifications Locate the main engine wiring harness on the left side of the engine as viewed from the front of the engine whe...

Page 4: ...olt that secures the small bracket for the Crank Angle Sensor cable Remove the bracket and reinstall the 10mm head ed bolt Referring to figure 3 1 remove the slot bracket and pillow block by removing...

Page 5: ...ocket wrench deep 14mm here and hold the rear hex head with a 14mm box wrench Remove the nut item B in figure 3 1 VERY IMPORTANT MAKE SURE THAT THE DRIVER S SIDE IDLER PULLEY IS FREE TO SPIN THE PINCH...

Page 6: ...vacuum pipe to the engine compartment you will need a long narrow rod or screwdriver shaft approxi mately 24 long On the driver side of the engine compartment you will find a rubber grommet where the...

Page 7: ...at least 1 2 of thread exposed on the bolt Remove the heat shield from the exhaust mani fold Make sure to spray the small bolts with WD 40 or such and let them soak for a bit to make sure that they d...

Page 8: ...amped throttle cable bracket from your kit and thread the new bolt through the throttle cable bracket hole through the spacer through the supercharger boss and through the flat steel lower bracket Sec...

Page 9: ...k tower Install the rubber grommet that you earlier removed from the stock Mazda air filter box into the 3 4 hole in the base of the new Air Filter Insert the grommet from the backside so that the gro...

Page 10: ...grommet in the back of the air cleaner base 7 8 Find the internal restrictor taken out of your PCV hose in step 1 4 or in the hose bag Locate the 3 8 internal diameter hose from your kit and press th...

Page 11: ...belt If you are careful a screwdriver can be placed in the cast iron Bracket s vertical slot to lever the pulley downward This will help you get the proper tension on the belt You should have less th...

Page 12: ...e the supercharger assembly slightly forward or rear ward to correctly align the drive pulleys The slots in the supercharger mounting bracket will allow you to find the perfect alignment for the belt...

Page 13: ...d engine will greatly increase your engine wear 9 9 Oil changes we suggest you use synthetic oil such as Mobil 1 and change it regularly 5000 miles maximum If you use a mineral oil change it every 250...

Page 14: ...re presented as tuning hints for a better all around car When it comes time to put in a new clutch we recommend the Jackson Racing Stage 1 clutch kit While your new super charger and the standard Mazd...

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