Jackson Racing 999-200 Installation Instructions Manual Download Page 2

1.0 DISASSEMEMBLY

1.1 Disconnect your Miata’s battery.

1.2 Release the air flow meter harness 5-pin con-
nector by pressing the locking tab on its clip.
Remove the stock air flow meter from the air box by
removing the two 10mm headed retaining bolts and
then remove the Air Temperature sensor with its rub-
ber mounting grommet from the Air filter box. And
finally remove the air filter assembly complete with
intake snorkel, these parts will not be reused. Move
the air flow meter to a safe place on a worktable. 

1.3 Remove the molded rubber elbow and hard
plastic tube that lead from the throttle body to the
airflow meter. 

1.4 Remove the crankcase vent hose that is
attached to the front of the cam cover. (Figure
1.4). This will not be reused. Also, find the small
restrictor inside the rubber hose that ran from the
cam cover to the Mazda plastic crossover/intake
tube. It can be felt as a lump in the straight sec-
tion of the hose near the end. Persuade it out by
gently clamping the hose with a pair of pliers just

behind the lump. If your hose does not have this
restrictor there is one provided in the hose bag of
the supercharger kit. Save this restrictor for step
#7.8.

1.5 You can do this entire procedure without los-
ing too much coolant, there is no need to drain
your cooling system. In the upcoming step you
will be removing the throttle body and Idle
Control Solenoid (ICS) valve. If you remove the
small coolant hoses that run to the ICS valve
(which is mounted under your throttle), you can
drain the excess coolant into a coffee can or
such. Rest the can on the steering rack down in
front of the engine and aim the hoses into the
can as they drain. Once the flow stops, you can
remove the throttle body without making a mess.

2.0 THROTTLE BODY

2.1 Remove the throttle body (FIGURE 1.4) by
releasing the two electrical connectors (one has
a spring wire, one has a plastic lever clip), the
two small coolant hoses on either side of the
lower Idle Control System (ICS) valve, and the
three nuts and one bolt. TIP: THE SPRING

2

1/07

999-200

Figure 1.4

Summary of Contents for 999-200

Page 1: ...petent mechanic do not attempt this installation TOOLS REQUIRED 17mm 14mm 13mm 12mm 10mm 8mm sockets 10mm 12mm and 17mm open end wrenches Deep sockets 14mm or 9 16 10mm Phillips and Standard screwdriv...

Page 2: ...the hose near the end Persuade it out by gently clamping the hose with a pair of pliers just behind the lump If your hose does not have this restrictor there is one provided in the hose bag of the sup...

Page 3: ...the ICS electrical connection until after the next step 2 6 Wiring Harness Modifications Locate the main engine wiring harness on the left side of the engine as viewed from the front of the engine whe...

Page 4: ...olt that secures the small bracket for the Crank Angle Sensor cable Remove the bracket and reinstall the 10mm head ed bolt Referring to figure 3 1 remove the slot bracket and pillow block by removing...

Page 5: ...ocket wrench deep 14mm here and hold the rear hex head with a 14mm box wrench Remove the nut item B in figure 3 1 VERY IMPORTANT MAKE SURE THAT THE DRIVER S SIDE IDLER PULLEY IS FREE TO SPIN THE PINCH...

Page 6: ...vacuum pipe to the engine compartment you will need a long narrow rod or screwdriver shaft approxi mately 24 long On the driver side of the engine compartment you will find a rubber grommet where the...

Page 7: ...at least 1 2 of thread exposed on the bolt Remove the heat shield from the exhaust mani fold Make sure to spray the small bolts with WD 40 or such and let them soak for a bit to make sure that they d...

Page 8: ...amped throttle cable bracket from your kit and thread the new bolt through the throttle cable bracket hole through the spacer through the supercharger boss and through the flat steel lower bracket Sec...

Page 9: ...k tower Install the rubber grommet that you earlier removed from the stock Mazda air filter box into the 3 4 hole in the base of the new Air Filter Insert the grommet from the backside so that the gro...

Page 10: ...grommet in the back of the air cleaner base 7 8 Find the internal restrictor taken out of your PCV hose in step 1 4 or in the hose bag Locate the 3 8 internal diameter hose from your kit and press th...

Page 11: ...belt If you are careful a screwdriver can be placed in the cast iron Bracket s vertical slot to lever the pulley downward This will help you get the proper tension on the belt You should have less th...

Page 12: ...e the supercharger assembly slightly forward or rear ward to correctly align the drive pulleys The slots in the supercharger mounting bracket will allow you to find the perfect alignment for the belt...

Page 13: ...d engine will greatly increase your engine wear 9 9 Oil changes we suggest you use synthetic oil such as Mobil 1 and change it regularly 5000 miles maximum If you use a mineral oil change it every 250...

Page 14: ...re presented as tuning hints for a better all around car When it comes time to put in a new clutch we recommend the Jackson Racing Stage 1 clutch kit While your new super charger and the standard Mazd...

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