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1.0 DISASSEMBLY

1.1 Release the airflow meter harness 7-pin con-
nector by lifting the small wire clip that runs
around the rectangular base of the connector.
Remove the stock air flow meter, air filter box
and intake snorkel. Remove the air flow meter
from the air box. Store the air box, filter, and
snorkel away. Move the air flow meter to a safe
place on a worktable.

1.2 Remove the molded rubber elbow and hard
plastic tube that lead from the throttle body to the
airflow meter. If you have cruise control, you will
also have to remove the vacuum line from the
intake manifold nipple and from the points where
it attaches to the hard plastic intake tube.
Remove the cruise control vacuum line from the
cruise actuator as well and save it for use in a
later step.

1.3 Remove the chrome crankcase vent pipe that
is attached to the front of the cam cover and the
rubber hose that leads into the cam cover (Figure
1.4). These can be stored away. However, find
the small restrictor inside the rubber hose that
ran from the cam cover to the chrome tubing. It
can be felt as a lump in the straight section of the
hose near the chrome tube end. Persuade it out
by gently clamping the hose with a pair of pliers
just behind the “lump”. Save this restrictor for
step #7.8. Re-install the chrome bolts that held
the tubing in place. Store the chrome tube and
Mazda hoses away.

2.0 THROTTLE BODY

2.1 Remove the throttle body (Figure 1.4) by
releasing the two electrical connectors (one has
a spring wire, one has a plastic lever clip), the
two small coolant hoses on either side of the
lower Idle Control System (ICS) valve, and the
four bolts.

TIP: THE SPRING HOSE CLAMPS FROM
MAZDA ARE BEST REMOVED BY
APPROACHING FROM THE SIDE WITH NEE-
DLE NOSE PLIERS. GRASP ALL THREE
TANGS AT ONCE AND COMPRESS THEM
TOGETHER. THIS IS EASIER TO DO WITH
THE THROTTLE BODY ALREADY LOOSE
FROM THE INTAKE MANIFOLD.

999-156, 999-157, 999-158 & 999-159

-2-

Revised 06/08

Supercharger Installation Instructions

2. Stock Air Filter Box
3. Air Flow 
4. Stock Plastic / Rubber Cross Over
5. ICS Valve (Idle Air Control)
6. Throttle Body Gasket
7. Throttle Cable
8. Throttle Body

Figure 1.3

Summary of Contents for 999-156

Page 1: ...e not a competent mechanic do not attempt this installa tion TOOLS REQUIRED Most of these tools are available at your local hardware or auto parts stores 17mm 14mm 13mm 12mm 10mm 8mm sockets Deep sock...

Page 2: ...ll restrictor inside the rubber hose that ran from the cam cover to the chrome tubing It can be felt as a lump in the straight section of the hose near the chrome tube end Persuade it out by gently cl...

Page 3: ...same position as the standard throttle body on the intake manifold Use the 1104 sealant provided if the original gasket was not salvaged Reconnect the coolant hoses to the idle control valve as you f...

Page 4: ...en the bottom bolt to 36 ft lbs Once the bot tom bolt is tight remove the upper bolt Now slide the power steering pivot bolt rearward out of the pump It will be reinstalled from the front Remove the r...

Page 5: ...Now tighten the hose on the power steering pump Once the two bolts are tight the two tabs on the power steering hose clamp can be bent down again Illustration 3 3 VERY IMPORTANT Check the clearance be...

Page 6: ...ocket remove the four nuts and one bolt that secure the plate to the car Remove the plate to gain access to the Electronic Control Unit ECU Illustration 4 1 4 2 Locate the PowerCard Fuel Management Sy...

Page 7: ...connector onto the side of the cut wire that leads into the harness Crimp a Female Spade connector onto the side of the cut wire that leads to the ECU connector Connect the Powercard s Red wire to the...

Page 8: ...t get stretched or pinched in any of the glovebox hinges The split loom plastic sheathing from Step 4 1 will help keep the wires located properly For a dashboard mount you can put Velcro on the back...

Page 9: ...o the elbow 6 0 SUPERCHARGER INSTALLATION 6 1 Remove the engine lift eyelet at the front of the engine just above the exhaust manifold by removing the bolt using a 14mm socket Using the two new flange...

Page 10: ...ool Make sure that the cable runs in the center of the groove of the throttle spool If it does not adjust the throttle cable bracket left or right until it is centered in the spool s groove Have an as...

Page 11: ...it along its length to cover the brake line running just above the elbow This will prevent any contact at this point which may result in noise during opera tion 7 5 Locate the 3 4 diameter idle air ho...

Page 12: ...allow for engine movement Make sure the line is not pinched in any way and that it has no possibility of interfering with the throttle cable or spool Use tie wraps as necessary to secure the line The...

Page 13: ...h Complete step 8 5 before starting your engine 8 5 CLEARANCES IMPORTANT MAKE SURE THAT YOU HAVE AT LEAST 3 4 INCH CLEARANCE BETWEEN ANY ENGINE MOUNTED COMPONENT AND ANY BODY MOUNTED COMPONENT CRITICA...

Page 14: ...see the silver spade connector through the translucent insu lation then you need to disconnect and properly reconnect this connection 9 2 IDLE ADJUSTMENT Restart your engine Using the idle airscrew on...

Page 15: ...the position that bypasses the boost air back into the supercharger inlet As you blip the throttle the actuator arm will move and close a butterfly valve inside the bypass manifold Using a short piece...

Page 16: ...or arm contact point and shaft bushing with light grease to insure long life these parts are exposed to under hood dirt and grime TROUBLESHOOTING SYMPTOM Engine cranks but will not start PROBABLE CAUS...

Page 17: ...and Yellow Black Injectors T Tap these wires White Yellow Green Gray PowerCard wires Ground T Tap this wire ECU Red Blue Exhaust O2 Sensor Cut this wire and splice in PowerCard In Out Purple Purple Ye...

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