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Plasma CUTTER 150 

Operating Manual 

 

Page 8 

  

Filter pressure reducer

 

   

The  working  pressure  is  set  on  the  pressure  reducer  which  is  equipped  with  an 

 

integrated coarse filter If, despite the availability of adequate supply pressure, the  

 

specified working pressure cannot be reached, heavily clogged filters may be the  

 

cause. In this case, the filter cartridges must be changed. 

 
 
The water tanks must be emptied regularly by actuating the waste valve.

 

 

 
 10 

Torch connection opening or Central connecting socket 

 
 

6.  Initial operation 

 

6.1 Installation of the cutting unit 

 
When  putting  the  unit  in  place,  please  make  sure  there  is  sufficient  space  for  inlet  and 
outlet cooling air so that the rated duty cycle will be attained. 
The  unit  should  neither  be  exposed  to  moisture  not  to  the  plasma  arc  or  the  spark  ray 
caused by grinding work. 
 
 

6.2    Mains  connection

 

To be carried out only by a qualified electrician! 

 
Connect mains plug to mains cable as specified on the rating plate. The yellow-green lead 
is  provided  for  PE  earth  conductor.  The  three  phases  (black,  brown,  and  blue)  may  be 
connected to L1, L2, and L3 at random. 
 

6.3  Compressed-air connection 

 
Fix the pressure reducer unit at the back of the machine. 
 
Plug the connection hose of the pressure reducer unit into the coupling at the machine. 
 
Machines with the option ”one-gas-torch” the gas will go thru one pressure reducer unit to 
the torch.  
 
Machines  with  the  option  ”two-gas-torch”  the  gas  will  go  thru  two  separate  pressure 
reducer units to the torch. One for the compressed air and one for the plasmagas. 
 
Connect the compressed air supply at the filter pressure unit. 
Take  care  that  there  is  always  an  adequate  supply  of  compressed  air  of  the  specified 
pressure.  
Moreover, the air should be free of oil and water. 
 

6.4  Connection of cutting torch 
 
Central connection

Plug the connector of the hose pack into the central adaptor and fasten it fingertight by 
coupling ring. 
 

 

 

Summary of Contents for 150

Page 1: ...MIG MAG PLASMA OPERATING MANUAL Plasma CUTTER 150...

Page 2: ......

Page 3: ...g areas where the electric power supply comes from a public low voltage supply It may possible that through wire fixed or radiate disturbances it isn t easy to guarantee electromagnetic compatibility...

Page 4: ...corresponds to the safety requirements of the recommendations Name of unit Plasma Cutting System Type of unit Plasma CUTTER 150 Relevant EMC recommendation 89 336 EEC EC recommendations modified by re...

Page 5: ...aintenance and safety check 11 10 Trouble Shooting 11 11 Functional description of the control PCB 13 12 Error messages of the control PCB 14 13 Spare Parts 15 14 Circuit Diagrams 19 Pictures Picture...

Page 6: ...tal from the kerf A clean clear cut is the result 1 2 Advantages Time saving due to high cutting speed in cutting thin sheet metal if compared to oxy fuel gas cutting nibbling or sawing Heat build up...

Page 7: ...ersons Service personnel must be duly informed of all safety rules b Electrical repair work must be carried out by qualified electricians c Always disconnect mains prior to servicing maintenance and r...

Page 8: ...duration of the cutting process In some cases ventilation e g fan may be sufficient but usually an extraction system is necessary where harmful substances are produced 2 5 Danger from shielding gas c...

Page 9: ...ay be impaired Before putting the welding unit into service please make sure to inform the autho rities in charge of the above mentioned equipment If you wish to use the cutting unit in domestic areas...

Page 10: ...r cutting thin materials The central socket ensures a quick change of the torches HF ignited pilot arc A pilot arc which is initiated by a high frequency spark starter ensures reliable ignition of the...

Page 11: ...e 150 A 140 V 100 duty cycle 75 A 110 V Max cutting thickness quality cut 35 mm severance cut 45 mm System of protection IP 22 Insulation class H 180 C Type of cooling F Dimensions L x W x H mm 800 x...

Page 12: ...ault indicator airpressure over temperature lights up if the current source is overheated No starting of the arc via torch trigger possible With the fan running the unit will be operable again after a...

Page 13: ...carried out only by a qualified electrician Connect mains plug to mains cable as specified on the rating plate The yellow green lead is provided for PE earth conductor The three phases black brown and...

Page 14: ...plasma nozzle 1 2 1 5 1 5 1 8 Material thickness 2 15mm 10 35mm When replacing a worn part check for tight fit The plasma nozzle and the electrode are wearing parts A plasma nozzle with a gravely bur...

Page 15: ...it a point to keep the right cutting speed correspon ding with material thickness If the cutting speed is too low a blunt cutting edge will be the result because of the unduly high thermal input Opti...

Page 16: ...Safety maintenance and inspection of arc welding equipment in use 10 Trouble Shooting Malfunction error Cause Remedy mains connected and master switch in pos I mains fuse has been tripped check mains...

Page 17: ...ver total failure of one mains phase not connected check mains fuse check mains cable cutting arc earth cable not connected or without contact to workpiece due to impurities paint ect clamp earth cabl...

Page 18: ...ing functions The LED D2 5V indicates the correct voltage on the PCB The LED D3 OK shows the normal function of the microprocessor The LED D4 BT shows the function of the torch trigger and the possibl...

Page 19: ...t light Torch trigger is pressed Error functions 1x flash The cutting transformer has turned off no cutting current 2x flash The reed contact has turned off no cutting current 3x flash Reed contact is...

Page 20: ...Plasma CUTTER 150 Operating Manual Page 15 13 Spare Parts Picture 13 1 Frontview...

Page 21: ...ront panel Cutter 150 304 022 040 12 Rotating switch 2 pole CK 1030 440 062 045 knob D 28 mm 305 031 008 case for knob 305 031 024 13 Signal lamp red 463 024 022 Signal lamp yellow 463 024 021 14 Buil...

Page 22: ...Plasma CUTTER 150 Operating Manual Page 17 Picture 13 2 Sideview...

Page 23: ...an 453 450 002 35 Fixed roll diam 140 mm 301 140 004 36 Pilot arc resistor 5 4 Ohm 452 054 007 37 Guide roll diam 140 mm 301 140 003 Picture 13 3 Airunit Pos Description Stocknumber 50 Pressure reduci...

Page 24: ...50Hz torch S1 Schwei und Schneidtechnik Spieler 04 02 09 central connection Pilot S5 Rotating switch 75 150A Torch trigger S1 Manometric switch air S3 T1 T3 Welding transformers Rectifier V1 Y2 Solen...

Page 25: ...ngen vorbehalten Contents corresponding to technical standard at printing Errors and subjects to change without notice excepted 05 09 online www jaeckle sst de copyrightJ CKLE GmbH Bad Waldsee Germany...

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