![background image](http://html1.mh-extra.com/html/jabiru/2200/2200_overhaul-manual_3122313099.webp)
Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
ISSUE
1
2
3
4
5
6 7
Dated : 28/10/2014
Issued By: AS
Page: 99 of 201
L:\files\Manuals_For_Products\Engine_Manuals\Overhaul_Manual\JEM0001-7_Overhaul_Manual_DRAFT_(29_10_14).docx
7 Assembly
– Full Overhaul
Once all parts have been inspected and all required new parts have been obtained then the assembly
process can begin.
The process described here will be to complete each subassembly stage first and then the final stage
will be described in Subassembly H
– Final assembly (Section 7.8), where each of the subassemblies
will be combined to form the complete overhauled engine.
Remember that for a Jabiru Engine it is required that at certain stages of the assembly a second person
check the work and sign the build sheet to verify that it has been done correctly.
Prior to starting the assembly process, take the time to thoroughly clean your work area
– wash the
workbench and engine stand down, clean all of your tools and make sure that you have everything that
will be required before starting work.
Check the engine configuration against Section 12 for mandatory updates.
Keep your work area sealed against dust and dirt ingress and cover all work in progress with a clean
cloth or seal in a plastic bag between operations.
For critical fasteners torque specifications are given in Table 9. Table 9 also gives generic torque
values for other applications.