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Engine Overhaul Manual
Jabiru Aircraft
Pty Ltd
Jabiru 2200 & 3300 Aircraft Engines
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Dated : 28/10/2014
Issued By: AS
Page: 23 of 201
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3.6 Maintainer Requirements
The following are recommended as the minimum requirements for someone carrying out routine
maintenance and inspection on Jabiru Engines.
3.6.1 Facilities
An enclosed workspace with a sealed (i.e. not dirt) floor, adequate lighting, provision of compressed air
and mains electricity. A clean, dust controlled area is required for heavy engine maintenance.
3.6.2 Training
Completion of an approved instruction course specific to Jabiru Engines. Approved courses include
those offered by Jabiru Aircraft Australia or by local Jabiru Aircraft representatives however completion
of these courses does not guarantee competence. Jabiru training does not override requirements of the
local Airworthiness Authority.
3.6.3 Rating
Commercial maintainers must hold suitable ratings as required by their local Airworthiness Authority.
3.6.4 Experience
A minimum of 1 year
s’ experience working on Jabiru Engines under supervision is recommended for
commercial maintainers before working un-supervised and before undertaking Top End Overhauls,
Total Overhauls, Bulk Strips and other heavy maintenance.
3.7 Overhaul Tools & Equipment
3.7.1 Tool & Gauge Control
Tool and gauge control is an important part of aviation maintenance systems. Tools and gauges must
be accu
rate enough for the intended use (i.e. you would not use a 12” steel ruler to measure the
cylinder bore diameter) and be accurately calibrated
– for example by an approved laboratory.
Calibrations must be kept up to date. This means a check calibration every year or more frequently for
regularly used, critical tooling.
Even quality equipment will wear over time so items like reams, go / no-go gauges and valve seat
cutting tools must periodically be checked to ensure they remain within limits.
3.7.2 Tools:
Access to the following tools will be required:
Allen keys: 1/4”, 5/32” 3/16” and 3/16” ball end in regular 3/8” drive and “T” handle
Circlip pliers (internal)
Crowsfoot: 2” in regular 3/8” drive: 7/16”, ½”
Hydraulic lifter tool (hydraulic lifter engines only) refer to the drawing in the appendix
Pliers: long nose, regular square jaw, side cutters
Ring/open end spanners: 5/16”, 3/8”, 7/16”, 1/2”, 9/16”, 10mm, 17mm
Ratchet 3/8” drive, breaker bar, 2” extension bar, 3/8”, 7/16”, 1/2” sockets, 7/16” tube socket, 18mm
spark plug socket
Screwdrivers: flat blade and Phillips head in various sizes
Feeler gauges: metric and imperial sizes
Torque wrench: 3/8” drive, “name” brand (Snap-On, Warren & Brown etc), recently calibrated
3.7.3 Equipment:
Access to the following equipment will be required:
Bench vice with padded jaws
Calipers: must read up to 180mm
Degreasing/cleaning system with solvent/solution containment/recycling
Degree wheel
Dial indicator and magnetic stand, vee blocks