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J+J J4C S20, Handbook

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HANDBOOK_

J4C SERIES

15

ACTUATOR OPERATIONAL STATUS

MODELS: 20, 35, 55, 85, 140 & 300

The LED Light provides visual communication between the actuator and the user.
The current operational status is shown by diﬀerent LED colors.

Without power supply

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In open position

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In close position

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Opening

...................................................................................................................................................................................................................................................................................................

Closing

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Torque limiter function on, moving from close to open

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Torque limiter function on, moving from open to close

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Actuator in MANUAL mode (Exceeded time)

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The actuator has stopped (no close/no open position)

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In middle position

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ON-OFF ACTUATOR

ACTUATOR OPERATIONAL STATUS

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Summary of Contents for J4C S20

Page 1: ...www jjbcn com HANDBOOK J J BCN INTERNACIONAL S A...

Page 2: ...isual Position Indicator Emergency Manual Override Facility Adjustment of the Cams Table of Consumptions External Connecting Diagram Actuator Operational Status 03 Datasheet J4C 20 J4C 35 J4C 55 J4C 8...

Page 3: ...OK_ACTUATOR PART LIST 03 INDEX MODELS S20 S35 S55 S85 B20 B35 B55 B85 H20 H35 H55 H85 Position indicator Volt free contact plug Automatic manual lever visual control of operation ISO multi ange Power...

Page 4: ..._ACTUATOR PART LIST 04 INDEX MODELS S140 S300 B140 B300 H140 H300 Position indicator Volt free contact plug visual control of operation Power supply plug ISO multi ange Automatic manual lever Manual o...

Page 5: ...or housing with a screw Do not over tight the screw 8 when assembling Max 0 5Nm 1 Gasket 2 Terminal strip 3 Cable xing screws 4 Housing 5 Washer 6 Grommet 7 Gland nut 8 Fixing screw 9 Washer 10 Gasket...

Page 6: ...7 7 Maximum torque break 8 Actuator serial number 9 Bar code of the serial number 10 Actuator Series 11 Working angle 12 Duty 75 Example S20 Model Maneuver time 10sec Time between maneuvers 3 3 sec 13...

Page 7: ...cator comprises a black base with a yellow insert that shows both the position and direction of rotation Fig 6 The open and close positions have the following logos molded into the top cover OPEN 90 a...

Page 8: ...as this will allow its internal mechanism to become loose and will cause irreparable damage to the actuator s gearbox Removing this screw will invalidate the warranty When AUTO position is selected Th...

Page 9: ...rom MAN mode to AUTO Deactivate the supply voltage for a few seconds which resets the actuator and it could operate automatically again Under normal conditions the actuator may only be operated with t...

Page 10: ...adjust the open position 3 Cam 3 is to adjust the close position con rmation 4 Cam 4 is to adjust the open position con rmation To ensure that the position con rmation works adjust the con rmation ca...

Page 11: ...on cams 2 and 4 The cam 4 con rmation must press the lever of the micro switch a bit earlier than the cam 2 1 To adjust the close position at less than 00 Turn the wrench to clockwise direction cams 1...

Page 12: ...HANDBOOK_J4C SERIES 12 INDEX TABLE OF CONSUMPTIONS...

Page 13: ...HANDBOOK_J4C SERIES 13 INDEX TABLE OF CONSUMPTIONS...

Page 14: ...wer supply plug A VDC 2 WIRES Grey plug PIN 2 Positive PIN 3 Negative Close PIN 2 Negative PIN 3 Positive Open B Volt free contact plug PIN 1 PIN 2 Close PIN 1 PIN 3 Open J4C 20 85 J4C 140 300 POSITIO...

Page 15: ...al status is shown by di erent LED colors Without power supply In open position In close position Opening Closing Torque limiter function on moving from close to open Torque limiter function on moving...

Page 16: ...r function on moving from open to close Actuator in MANUAL mode Exceeded time The actuator has stopped no close no open position In middle position Actuator without power working with the BSR NO syste...

Page 17: ...y Main external shaft Anticorrosive polyamide External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electr...

Page 18: ...J4C 20 SIZES HANDBOOK_DATASHEET J4C 20 _18 INDEX...

Page 19: ...BOOK_DATASHEET J4C 20_19 INDEX EhD K Yh Ed dz W W W W W DD W W W W W EhD K Yh Ed dz W DD W W W W W W W DD W EhD K Yh Ed dz W DD W W W W W W W 6 12 25 7 18 17 7 9 10 11 14 20 23 4 4 24 1 2 3 5 4 19 21...

Page 20: ...Exploded View HANDBOOK_DATASHEET J4C 20_20 INDEX NUM K Yh Ed dz W W W W W W W W W NUM K Yh Ed dz W W W W W W W W 30 27 28 29 31 32 33 42 36 33 41 37 38 39 36 33 34 35 36 31 40 26...

Page 21: ...View HANDBOOK_DATASHEET J4C 20_21 INDEX 49 55 45 48 62 43 51 53 60 50 46 44 47 44 50 49 57 54 59 56 58 61 52 44 EhD K Yh Ed dz W dzW W dzW W W W W W EhD K Yh Ed dz DD DD W W W W W EhD K Yh Ed dz W W W...

Page 22: ...body Main external shaft stainless steel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric mo...

Page 23: ...J4C 35 SIZES HANDBOOK_DATASHEET J4C 35 _23 INDEX...

Page 24: ...Exploded View HANDBOOK_DATASHEET J4C 35_24 INDEX 26 21 19 8 24 4 5 7 15 14 13 12 9 10 11 7 4 4 23 18 17 20 25 2 1 3 7 22 6 16 J4C 35...

Page 25: ...Exploded View HANDBOOK_DATASHEET J4C 35_25 INDEX 39 33 37 27 28 29 30 32 33 34 42 33 35 36 41 32 34 38 40 34 31...

Page 26: ...Exploded View HANDBOOK_DATASHEET J4C 35_26 INDEX 58 60 48 48 43 44 45 46 47 46 47 53 55 50 51 49 60 54 61 59 64 62 63 57 56 52 J4C 35...

Page 27: ...teel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric motor 24VDC Brushless motor Insulation...

Page 28: ...J4C 55 SIZES HANDBOOK_DATASHEET J4C 55 _28 INDEX...

Page 29: ...Exploded View HANDBOOK_DATASHEET J4C 55_29 INDEX 7 2 10 17 15 14 8 2 12 13 3 6 16 11 9 27 10 24 4 23 21 5 1 25 22 2 18 26 19 20...

Page 30: ...Exploded View HANDBOOK_DATASHEET J4C 55_30 INDEX J4C 55 29 31 45 46 28 30 43 42 44 41 40 39 38 36 35 36 35 37 34 33 32 30...

Page 31: ...Exploded View HANDBOOK_DATASHEET J4C 55_31 INDEX J4C55 50 54 48 49 51 64 63 59 62 61 59 56 55 53 52 62 58 62 60 57 47...

Page 32: ...teel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric motor 24VDC Brushless motor Insulation...

Page 33: ...J4C 85 SIZES INDEX HANDBOOK_DATASHEET J4C 85_33...

Page 34: ...Exploded View HANDBOOK_DATASHEET J4C 85_34 INDEX 26 21 1 2 3 4 5 24 5 6 8 7 13 12 11 10 22 23 20 19 8 17 16 15 14 9 25 5 18...

Page 35: ...Exploded View HANDBOOK_DATASHEET J4C 85_35 INDEX...

Page 36: ...Exploded View HANDBOOK_DATASHEET J4C 85_36 61 53 48 49 50 51 67 66 68 63 57 65 64 62 63 62 60 56 52 54 55 58 59 62 INDEX...

Page 37: ...ain external shaft stainless steel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric motor 24...

Page 38: ...J4C 140 SIZES INDEX HANDBOOK_DATASHEET J4C 140_38...

Page 39: ...Exploded View HANDBOOK_DATASHEET J4C 140_39 INDEX 12 22 21 1 2 4 6 4 5 3 7 8 9 10 11 15 14 13 16 20 19 18 17 23 8 33 32 31 30 29 28 22 27 26 25 24 4...

Page 40: ...Exploded View HANDBOOK_DATASHEET J4C 140_40 46 37 52 35 51 50 49 34 40 39 41 42 41 42 44 43 45 35 53 47 38 48 36 INDEX...

Page 41: ...Exploded View HANDBOOK_DATASHEET J4C 140_41 76 67 77 J4C 140 54 55 56 57 58 59 60 62 63 65 64 66 61 68 69 70 71 72 59 56 73 74 56 75 56 56 70 INDEX...

Page 42: ...teel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric motor 24VDC Brushless motor Insulation...

Page 43: ...J4C 300 SIZES HANDBOOK_DATASHEET J4C 300_43 INDEX...

Page 44: ...Exploded View HANDBOOK_DATASHEET J4C 300_44 3 27 9 30 18 19 24 5 6 26 23 20 21 22 25 17 29 32 15 10 27 4 11 13 1 8 16 31 7 14 12 6 6 2 33 28 J4C 300 INDEX...

Page 45: ...Exploded View HANDBOOK_DATASHEET J4C 300_45 53 34 49 52 51 42 41 39 36 50 35 42 38 48 35 45 46 40 41 44 43 47 37 INDEX...

Page 46: ...Exploded View HANDBOOK_DATASHEET J4C 300_46 72 66 62 55 75 56 73 58 54 60 64 76 70 56 69 71 65 56 67 61 J4C 300 57 68 77 59 59 74 71 63 56 56 INDEX...

Page 47: ...04 Electric actuators with POSITIONER DPS J4C 20 85 SPECIFICATIONS HANDBOOK_Optios DPS_47 INDEX...

Page 48: ...on Con gurations set up by using DIPs should have the same Input and Output Signal I e If Set up Input signal 4 20mA Output signal 4 20 mA Other possibilities are available to work with but they shoul...

Page 49: ...PIN1 neutral and PIN2 phase VDC PIN1 negative and PIN2 positive VERY IMPORTANT BEFORE CONNECTING A PLUG TO THE ACTUATOR CHECK THAT THE VOLTAGE IS THE SAME AS THE ONE SPECIFIED ON THE LABEL CARTER 3 C...

Page 50: ...SPECIFICATIONS INDEX DPS J4C 140 300 HANDBOOK_Optios DPS_50 F S Full scale...

Page 51: ...ion Con gurations set up by using DIPs should have the same Input and Output Signal I e If Set up Input signal 4 20mA Output signal 4 20 mA Other possibilities are avalilable to work with but they sho...

Page 52: ...PIN1 neutral and PIN2 phase VDC PIN1 negative and PIN2 positive VERY IMPORTANT BEFORE CONNECTING A PLUG TO THE ACTUATOR CHECK THAT THE VOLTAGE IS THE SAME AS THE ONE SPECIFIED ON THE LABEL CARTER 3 B...

Page 53: ...OPTIONS BSR BSR J4C 20 85 HANDBOOK_Optios BSR_53 SPECIFICATIONS INDEX...

Page 54: ...failure we need the actuator go to the CLOSE position we need to put the jumper 1 on the SELDIR position NO or NC Set Up NO Set Up NO If in case of a power supply fail ure we need the actuator go to...

Page 55: ...BSR J4C 140 300 HANDBOOK_Optios BSR_55 SPECIFICATIONS INDEX...

Page 56: ...y failure we need the actuator go to the CLOSE position we need to put the jumper 1 on the SELDIR position NO or NC Set Up NO Set Up NO If in case of a power supply failure we need the actuator go to...

Page 57: ...tion of the actuator to establish a uniform relation The analogical inputs are sent to the CPU where they are processed for his continuous comparison with the position of the actuator this allows to o...

Page 58: ...ove the sleeve 1 and leave the Oring inside Introduce the sleeve in hole A and press it until is fully inside Fig A introduce the cap in hole B and press it until it is fully inside Fig B sleeve O rin...

Page 59: ...12B 13 Carefully insert the position indicator matching its inner key with the cleft of the shaft Fig 13 14 In order to set the actuator up use the DIPs shown in picture Fig 14 Put DIP 1 in ON positi...

Page 60: ...ASSEMBLY INSTRUCTIONS HANDBOOK_KIT DPS_60 INDEX...

Page 61: ...tion of the actuator to establish a uniform relation The analogical inputs are sent to the CPU where they are processed for his continuous comparison with the position of the actuator this allows to o...

Page 62: ...he actuator PCB Fig 5A 5B 5C 5 Carefully remove the position indicator Fig 6 6 Fix the plastic column B on the base plate by using 2 sheet metal xing screws D Fig 7A 7B 7C 7 Take the DPS cover A and c...

Page 63: ...connectors together with its rubber joints and x them to the cover by using the screws Fig 18 20 Remove the wiring label from the actuator and replace it by the one inside the kit box F 21 Fill in th...

Page 64: ...ASSEMBLY INSTRUCTIONS HANDBOOK_KIT DPS_64 INDEX...

Page 65: ...NO when there is a power supply failure Inside of the housing there are a BSR print circuit board and a battery pack which is kept in continuous charge In case of the valve is not in the preferable po...

Page 66: ...tery pack C on the lower battery support B Fig 7B The battery cables should remain on the bottom part Put the cables as shown in the picture Fig 7A 7 Connect the battery cables to the BSR PCB A as per...

Page 67: ...ASSEMBLY INSTRUCTIONS HANDBOOK_KIT BSR_67 INDEX...

Page 68: ...when there is a power supply failure Inside of the housing there are a BSR print circuit board and a battery pack which is kept in continuous charge In case of the valve is not in the preferable posi...

Page 69: ...orts B as per picture Fig 7A 7B 7 Fix the battery supports B with the sheet metal xing screws D Fig 8A 8B 8 Connect the battery cables to the BSR PCB A as per Fig 8C 9 Put both battery cables C togeth...

Page 70: ...ASSEMBLY INSTRUCTIONS HANDBOOK_KIT BSR_70 INDEX...

Page 71: ...INTERFACE KIT cable we stablish communication with the actuator read parameters and change the set up values https www dropbox com sh 4qgczg8zspwtehc AABD0TkZouJ2 DXxidzk8Jera dl 0 1 Download the le...

Page 72: ...HANDBOOK_KIT INTERFACE_72 5 3 Click on Next 5 4 Click on Next 5 6 Cick on Restart 5 5 Click on Next 6 The Program set up is nished 7 Go to Inicio Todas la aplicaciones and in le 8 Open INDEX...

Page 73: ...he INTERFACE cable inside the KIT box 2 Before connecting it to a J4C actuator remove the cover of the actuator and connect one of the Interface cable sides as per our image 1 Then connect the other c...

Page 74: ...HANGE LENGUAGE chose the language and click on CONTINUE If you click on PARAMETERS the following screen willopen showingtheactuatorparameters loaded during the mass production process Short explanatio...

Page 75: ...ition The user wants to move the actuator manually Power On Number of times the actuator remains without Power Supply BSR Number of times the actuator has been activated by using the BSR system due to...

Page 76: ...ON The actuator is working the same way as when using the INPUT OUTPUT option but in case of a mA of V signal failure the actuator would stop remaining in the same position as it was prior to the sign...

Page 77: ...actuator at an intermediate position Click on ACTUAL STATUS the screen will show the actuator status green light Click on MEN PRINCIPAL to go back to the home menu Click on POWER SUPPLY CONFIGURATIONS...

Page 78: ...his system appears in our catalogue as a factory option From our mobile phone or tablet we could order our actuator to open close or stop we could be informed about errors or incidences etc The commun...

Page 79: ...larm mails Wireless system Plug and play Each device could be operated manually Could be seen from the cntrol panel tablet mobile PC either inside or outside of the plant Fast and exible starting by 3...

Page 80: ...06 CERTIFICATIONS HANDBOOK_CERTIFICATIONS_80 IP Applus ATEX JM Madariaga EMS LG Assaigs i Invest EMC Reach Certi cate of Compliance Rohs Certi cate of Compliance Certi cados CE ISO 9001 2000 INDEX...

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Page 87: ...N THE PLACEMENT OF THE INSTALLATION AND DOES NOT COVER INDEMNIFICATIONS OR OTHER EXPENSES The warranty will be void if the device has been open if the defects are the result of the misuse or if our pr...

Page 88: ...nd solar radiation If a storage is not possible under the described conditions the built in control room heater has to be wired actively For this purpose the actuator must be connected to the mains vo...

Page 89: ...easures Check the correct function of the safety devices e g Emergency Stop Switch Safety valves etc Provide for adequate vibration isolation Vibrations can cause damage depending on the type or reson...

Page 90: ...ng angle Dismount turn the actuator in manual mode to correct angle mount it The limit switches for end position feedback do not work Check the wiring Check the adjustment of the cams so that they tri...

Page 91: ...HANDBOOK_CONTACT_91 www jjbcn com J J BCN INTERNACIONAL SA Pol gon Industrial Sud Carrer de l Orfe Catal 7 08440 Cardedeu Barcelona Spain 34 93 871 33 04 info jjbcn com 11 CONTACT INDEX...

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