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J. D. NEUHAUS PROFI 2 TI, Operating And Assembly Instruction Manual

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J. D. NEUHAUS PROFI 2 TI Operating And Assembly Instruction Manual Download Page 1

JDN OPERATING AND ASSEMBLY INSTRUCTIONS

Hoist

PROFI 2 TI

Serial No.: P408756-P408757

Doc.-No.: VA058498-50-OM-EN-1021-62-2

ORIGINAL OPERATING

AND ASSEMBLY INSTRUCTIONS

Representation may differ from actual product!

Summary of Contents for PROFI 2 TI

Page 1: ...OPERATING AND ASSEMBLY INSTRUCTIONS Hoist PROFI 2 TI Serial No P408756 P408757 Doc No VA058498 50 OM EN 1021 62 2 ORIGINAL OPERATING AND ASSEMBLY INSTRUCTIONS Representation may differ from actual pro...

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Page 3: ...il ity for damage due to Non observance of the instructions Inappropriate use Use by untrained personnel Unauthorised conversions Technical changes Use of unauthorised spare parts Copyright protection...

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Page 5: ...Storage 27 5 Initial operation 29 5 1 Unpacking 29 5 2 Installing the chain 29 5 3 Attach the hoist 30 5 4 Connecting the power supply 31 5 5 Lubricating the chain 31 5 6 Tests before commissioning 31...

Page 6: ...CONTENTS A Technical data 61 B Dimensions 62 Page 6 of 62 Doc No VA058498 50 OM EN 1021 62 2...

Page 7: ...classified in four stages in these operating instructions DANGER Indicates an imminently hazardous situation that will result in death or serious injury if not avoided WARNING Indicates a possibly ha...

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Page 9: ...explosion protection regu lations are to be observed such as BGR 104 Explosion protection regulations BGR 132 Preventing ignition hazards due to electrostatic charges In other countries the correspond...

Page 10: ...the prescribed maintenance inter vals I Only use the product for work that is de scribed as intended I Observe the conditions of use described in these instructions for your product Page 10 of 62 Doc...

Page 11: ...ely by the user Proper use also includes the observance of the operating instructions and compliance with the inspection and maintenance conditions 3 2 Improper use Among others the following are cons...

Page 12: ...used as the chain could fall out here or become knotted Please contact us if necessary For other foreseeable misuses Rules for safe operation page 35 Your product PROFI 2 TI may not be used in the fo...

Page 13: ...s 2t 3 5 2 Driving mechanism classification Your PROFI 2 TI corresponds to the driving mech anism classification M4 1Am according to ISO 4301 FEM 9 511 The chain corresponds to the driving mechanism c...

Page 14: ...Page 21 3 5 4 Vane motor The vane motor Figure 4 consists of a cylin der liner 1 with two lateral bearing washers and an inner rotor 2 The rotor is mounted eccentrically in the cylinder liner and is p...

Page 15: ...the yellow handle cone The load will be lowered slowly I Pull on the end of the rope harder to increase the lowering speed I Ease up on the rope slightly to reduce the lowering speed Figure 5 Control...

Page 16: ...e If the buffer is moderately deformed in the boundary layer the overload protection switches the motor off Figure 6 Lifting limiter 3 5 9 Lowering limiter WARNING Danger from chain fracture If the bu...

Page 17: ...Hydrogen induced embrittlement with subsequent stress corrosion from highly corrosive media e g sea water may appear on high strength alloys e g on the chain There is a danger of break age So called r...

Page 18: ...A When lowering the nominal load the sound pressure level is 78 dB A The decrease of the sound pressure level in the hall is about 3 dB A per distance doubling 3 6 2 Oil emissions When operating with...

Page 19: ...see specification on the nameplate Air pressure conditions during operation Figure 9 The system pressure existing in the line must cor respond to the nominal pressure Higher pres sures must be reduced...

Page 20: ...7 nach ISO 8573 1 2001 To provide a sufficient compressed air quality we recommend operation with a filter regulator The pressure condensation point must be at least 10K below the lowest expected amb...

Page 21: ...oses for explosion groups I IIA and IIB must be 30mm and for explosion group IIC 20mm or they must have the evidence that they cannot be dangerously loaded Materials for friction and impact hazards Fr...

Page 22: ...xidation of the metallic copper and the formation of an aqueous phase that is capable of reacting with acetylene which could lead to a dan ger of explosion Emergency lowering DANGER Risk of explosion...

Page 23: ...If necessary stop the process or ensure suffi cient monitoring The emergency lowering device is constructed in a similar way to the emergency brake in accordance with DIN EN ISO 80079 37 Section 5 11...

Page 24: ...nitrobenzene Town gas Butadine 1 3 Dioxane 1 4 Divinyl ether Ethyl alcohol Ethylene Ethyle glycol Ethylen oxide Isoprene n Propylalkohol Dimethyl ether Hydrogen sulphide Ethyl ether Ether Schwefel et...

Page 25: ...es of large hoists so that the sliding velocities for potential friction points between the chain and the surroundings remain well below 1 m s FS Hoists with increased spark protection Copper plated l...

Page 26: ...pheres Explosion preven tion and protection Part 1 Basic concepts and methodol ogy 1997 10 8EN ISO 80079 36 Explosive atmospheres Part 36 Non electrical equipment for explosive atmospheres Basic metho...

Page 27: ...control and supply hoses together so that they are not kinked 4 2 Storage conditions 4 2 1 Breaks in operation 1 Bring the load hook clevis into the upper end position Ensure that the lifting limiter...

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Page 29: ...lled in your product at the factory If the chain is included unattached a short auxiliary chain is inserted To insert the chain your product must be connected to the power supply and be operational Th...

Page 30: ...installation may result in serious acci dents I Your product PROFI 2 TI may only be installed by qualified personnel WARNING Danger from chain fracture Vibrations damage the chain and can lead to chai...

Page 31: ...mount the hose clamp Screw on the union nut 5 5 Lubricating the chain Before tests can be carried out the chain must be lubricated The chain of your product PROFI 2 TI must be lubricated in the links...

Page 32: ...ele ments of the controls one after the other The control elements must return to their initial po sitions immediately The on and off function must operate without problem All control elements of the...

Page 33: ...ing limiter WARNING Danger from chain fracture If the buffers are damaged inadmissibly high loads may act on the chain upon actuation of the lifting limiter The chain may break I Do not use the produc...

Page 34: ...paired replace buffer 1 Move the unloaded load hook until just short of the lower end position 2 Stop immediately before reaching the end po sition and then carefully by repeatedly press ing the contr...

Page 35: ...too long Only use an original JDN chain container Do not exceed the permissible fill capacity of the chain container When operating the chain container avoid dangers from an empty chain falling catch...

Page 36: ...rm in the operator s language while taking this user manual into con sideration These instructions shall regulate measures for safe operation according to the operational con ditions In addition all i...

Page 37: ...ruck and killed from lowering loads I Make sure that no one is below the load or in the hazard area of the load NOTICE Danger from overloading Ensure that for all appli cations of your product PROFI 2...

Page 38: ...nterrupting work If you want to interrupt work with your product I Set down and release the load I Move the load hook clevis out of the traffic area to avoid dangers Page 38 of 62 Doc No VA058498 50 O...

Page 39: ...emove the control device 8 Carefully hang up your product PROFI 2 TI and transport away 7 2 Disposal Your product PROFI 2 TI contains a series of ma terials that you may have to dispose of or have re...

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Page 41: ...or of fv The factor fv has a value of 1 at 50 of the nom inal load increasing linearly to 1 5 at 100 of the nominal load nominal load percentage P fv 1 0 5 P 50 50 for P 50 In order to achieve safe op...

Page 42: ...ke the weight of the harness into account This is permissible if the ratio W eight of the harness Load capacity 0 05 To determine the mode of operation for calculating the partial operating times actu...

Page 43: ...ate Specialist inspector in hours L1 light L2 med ium L3 heavy L4 very heavy column 2 x column 3 x operating days x factor 1 2 When zero has been reached a general overhaul must be performed Signature...

Page 44: ...50 Check brake function without load Daily 8 9 Page 50 Visually inspect the buffer of Daily 8 10 Page 51 lifting and lowering limiters Lubricating the chain As required 8 6 2 Page 47 Check lifting lim...

Page 45: ...nt chain is replaced Lubricate lifting motor When required 8 6 3 Page 48 at least every 5 years Check gearbox and perform Every 5 years Spare parts list lubricant change Check and lubricate the Every...

Page 46: ...rt from your product I protect your product from corrosion 8 6 Lubricate and grease 8 6 1 Operating materials CAUTION Danger of skin irritation Oils and greases may cause skin irritation I Wear protec...

Page 47: ...dropping point 180 C Application temper atures 20 C bis 120 C Designation according to DIN 51825 KP2K 20 active ingredients EP additives to reduce wear and ageing pro tection water resistant and anti...

Page 48: ...s ing retaining rings 3 Engine assembly with additional basic lubrica tion of the engine a Provide the braking surface and rotor bearing needle bush of the cover with the brake pad with a thin layer o...

Page 49: ...the braking action under nominal load run in the brake by performing several hoist ing cycles then assess prior to initial opera tion Check the motor power In the event of low motor power regulate the...

Page 50: ...gs it may be due to a faulty brake The load may fall I Do not use the product I Have the product repaired Check without load I Alternately switch your unloaded product PROFI 2 TI between lifting and l...

Page 51: ...from chain fracture If the buffers are damaged inadmissibly high loads may act on the chain upon actuation of the lifting limiter The chain may break I Do not use the product I Have the product repai...

Page 52: ...cess 4 Following successful testing the buffer must be unloaded 8 13 Check chain sprocket NOTICE If the wear dimensions of a chain sprocket are outside of the limit dimensions indicated below then the...

Page 53: ...ensions of load hook sup port hook Dimension xmax Dimension ymin Dimension hmin 60 9 mm 27 0 mm 28 0 mm Checking axial clearance If the axial clear ance of the installed load hook or clevis exceeds th...

Page 54: ...tensioned springs Pre tensioned springs are released when disas sembling the engine covers I Carefully loosen and remove the engine cover NOTICE See the spare parts list for tightening torques In orde...

Page 55: ...extremely low wear braking material will not reach the wear limit of 0 02mm within the design dependent service life of the hoist under intended use Should the wear limit be reached prematurely the a...

Page 56: ...r to initial opera tion Check the motor power In the event of low motor power regulate the adjusting bolts again 8 18 Replace chain WARNING Danger from chain fracture The chain is subjected to impermi...

Page 57: ...t the 10th chain link into the chain pocket of the clamp sleeve 1 chain pocket away from the hoist body facing outward and secure with bolted connec tion or dowel pin c Fasten the chain end link in th...

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Page 59: ...tion Brake does not release fully Bring the inlet pressure to the required value check the brake piston seal and replace the seal if necessary Check the setting of the brake piston see spare parts lis...

Page 60: ...place with JDN chain if necessary Defective gearbox bearing Have product repaired LIFTING AND LOWERING SPEED DECLINES OR ENGINE STOPS WITH HIGHER LIFTING HEIGHTS Possible cause Remedy Brake piston set...

Page 61: ...h nominal load 1 2 m3 min 42 5 cfm Air consumption at lowering with nominal load 1 5 m3 min 53 cfm Hose connection G 1 2 Hose dimension inside 13 mm 1 2 inch Motor output lifting motor 1 kW Lifting sp...

Page 62: ...DIMENSIONS B Dimensions mm inch A 498 19 6 B 336 13 2 C 145 5 7 D 297 11 7 E1 28 1 1 E2 28 1 1 F 137 5 4 G 176 6 9 Page 62 of 62 Doc No VA058498 50 OM EN 1021 62 2...

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