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IXOM GridBee GF5000PW, Owner'S Manual

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IXOM GridBee GF5000PW Owner'S Manual Download Page 26

Injection Hose Assembly

©2022 IXOM Watercare Inc. | www.ixomwatercare.com | 866 - 437 - 8076 | [email protected]

Equipment Assembly

458_10264_20220110

O&M_GF5000PW_10307_20220121 - 24

Summary of Contents for GridBee GF5000PW

Page 1: ...OM Watercare Inc www ixomwatercare com 866 437 8076 watercare ixom com 2022 IXOM Watercare Inc www ixomwatercare com 866 437 8076 watercare ixom com O M_GF5000PW_10307_20220121 GridBee GF5000PW Owner...

Page 2: ...20110 GridBee GF5000PW Owner s Manual Safety 1 Operation 4 Site Preparation 5 Features 6 Assembly 14 Maintenance 28 Electrical 33 Troubleshooting 35 Parts Diagram 38 Dimension Drawing 39 Appendix 40 T...

Page 3: ...can avoid hazards by following these safety instructions and applying some ordinary common sense when operating or servicing this unit Keep in mind that full operator attention and alertness are requ...

Page 4: ...tive ELECTRICAL HAZARD WARNING THIS EQUIPMENT CONTAINS HIGH VOLTAGE ELECTRICAL SHOCK CAN CAUSE SERIOUS OR FATAL INJURY ONLY QUALIFIED PERSONNEL SHOULD ATTEMPT PLACEMENT OPERATION AND MAINTENANCE OF EL...

Page 5: ...all relative OSHA and local regulations while installing and performing any maintenance to the mixer circulation equipment Key OSHA Compliance Standards that must be followed and not limited to are 1...

Page 6: ...entle mixing de stratification and surface renewal The GF series GridBee requires a minimal amount of AC grid power The grid provides power to the onboard AC DC power box and motor controller that dri...

Page 7: ...ollow at a later time once the reservoir is filled with water SANITARY REQUIREMENTS For potable water equipment installations it is very important to maintain sanitary conditions by properly disinfect...

Page 8: ...ce which then operates the motor controller The control box also consists of a ground fault interupter GFI switch to aid in protection of faulty circuits or shorting of circuits A durable 316SS Cord G...

Page 9: ...rushless motor the two components need to be located close to one another This is the primary reason for having the motor controller located directly on the Machine All electronic connections on the M...

Page 10: ...g connects the brushless motor drive shaft to the impeller shaft The shaft coupling is located directly below the brushless motor and is made up of 3 main components These components are called the up...

Page 11: ...e is free to rotate on the shaft If the water should freeze around the machine the freeze sleeve will stand still frozen in by the ice but inside the plastic sleeve the impeller shaft will be turning...

Page 12: ...hine and the upper water layer leaving the dish The top lip of the distributor dish is set from 3 4 inch to 2 5 inches 2 cm to 6 4 cm Please refer to the table below for exact settings below the surfa...

Page 13: ...water horizontally into the hose The contact between the intake and the floor prevents the machine from rotating or moving out of place The machine naturally has a very small torque due to impeller r...

Page 14: ...ing damaged The turnbuckle is self locking Simply rotate the handle to expand or collapse the turnbuckle for dish depth adjustment It is important to check the distributor dish depth routinely The Mac...

Page 15: ...e floats are filled with a Polystyrene closed cell foam for long term buoyancy The floats have a uniquely designed shape to Minimize the interference with the water flow on the surface coming off the...

Page 16: ...following pages give detailed instructions on how to assemble different portions of the machine however the order in which the components are assembled may need to be altered based on the hatch size a...

Page 17: ...onent will fit through a hatch with clear unobstructed opening of at least 3 feet X 3 feet 0 92m X 0 92m STEP 5 Once these components are lowered through the hatch they can be reassembled using the op...

Page 18: ...p fitting it into the float arm Use the float pins to secure the float to the float arm STEP 5 Place hairpins in each float pin to secure it and prevent the pin from coming out STEP 6 Repeat Steps 1 t...

Page 19: ...LLED SB10000 WITH 15FT 4 5m OR LESS HOSE SB10000 WITH 15FT 4 5m OR LESS HOSE SB 7500 20FT 4 5m OR LESS HOSE SB 7500 20FT 4 5m OR LESS HOSE ALL SB5000 ALL SB5000 ALL SB2500 ALL SB2500 ALL POTABLE WATER...

Page 20: ...e the float arm and slip the narrow end with Float Arm Stems around the core unit leg Align the holes through the Float Arm Stems with the correct float arm connection hole determined from Step 1 STEP...

Page 21: ...nbuckle assembly is in place take the opposite end of the turnbuckle and slide it into the float arm assembly as shown in picture STEP 5 Align the hole through the shaft with the float arm assembly ho...

Page 22: ...Place one of the chain brackets over the square tubing with the wider side facing up and the opening facing outward STEP 4 Once the chain bracket is slid around the square tubing insert the M8 x 45mm...

Page 23: ...leg extension to the machine Core unit assembly using a set of two 5 16 inch x 2 inch 8mm x 51mm clevis pins STEP 5 Secure both pins using two hair pins STEP 6 Repeat steps 2 through 5 for each leg e...

Page 24: ...ut for each strainer leg STEP 3 Tighten all 4 bolts nuts using 13mm wrench and socket wrench STEP 4 Tilt or hoist the core unit assembly and slide the hose and intake plate assembly beneath the core u...

Page 25: ...her by bolting two flanges using four M8 x 20mm bolts STEP 3 Fasten one end of the hose assembly to bottom of top frame securing the flange to the top frame using four M8 x 20mm bolts STEP 4 Fasten op...

Page 26: ...Injection Hose Assembly 2022 IXOM Watercare Inc www ixomwatercare com 866 437 8076 watercare ixom com Equipment Assembly 458_10264_20220110 O M_GF5000PW_10307_20220121 24...

Page 27: ...ess the two halves together STEP 4 Install the screw clamp around the two coupling halves Tighten the screw clamp while making sure it is seated in the recessed groove which is centered on both coupli...

Page 28: ...t Roof Structure with Penetration Hole and Bolt Holes Rubber Gasket with Lexel Sealant See Inset B for placement of Sealant Fender Washer with Lexel Sealant M8 Nylock Nut Fender Washer M8 Bolt Inset A...

Page 29: ...E Fender Washer with Lexel Sealant M8 Nylock Nut Rubber Gasket with Lexel Sealant Procedural Steps 1 Use Coupling Flange as a template for center hole and at least 6 bolt holes and mark on roof 2 Make...

Page 30: ...first every time the Machine is inspected or having maintenance procedures performed It is strongly encouraged that anyone working on or near the machine follow these rules Wear a personal floatation...

Page 31: ...point rigging system connect to all three rigging points of the Machine Hoist the Machine by the three rigging points and slowly lower into the reservoir STEP 3 Tie as much of the hose up as possible...

Page 32: ...f a nickel or locating the notch on each chain bracket for machines having a hose If using the notch on each chain bracket the water level should be even with the appropriate notch see picture STEP 3...

Page 33: ...nd STEP 2 Cover the entire machine including the hose and intake assembly using a heavy duty tarp Be sure to tuck the tarp under the machine to avoid any sand being collected on the machine in the cas...

Page 34: ...not get tangled on any objects STEP 7 The machine is now ready for the tank to be filled with water and be turned On Most customers feel that removing the machine circulation equipment is the best op...

Page 35: ...ONNECTION GRID POWER ONLY 120VAC 60HZ 2 0 AMPS MOTOR CONTROLLER BRUSHLESS DC MOTOR 2022 IXOM Watercare Inc www ixomwatercare com 866 437 8076 watercare ixom com Electrical Electrical Overview GF Serie...

Page 36: ...he red light blinking once followed by one yellow blink and one green If you miss this or are unsure you can repeat the previous steps If the update was not successful the red yellow and green lights...

Page 37: ...BEFORE ENTERING ENCLOSURE IXOM WATERCARE INC STRONGLY RECOMMENDS THAT AN ELECTRICIAN INSTALL A BREAKER SWITCH OR OTHER TYPE OF SWITCH THAT WOULD DISCONNECT AC POWER GOING INTO THE ELECTRONIC CONTROL B...

Page 38: ...circuit voltage can be measured off terminal blocks 1 and 2 The proper motor voltage should be approximately 45vDC Brain Board voltage should be approximately 12vDC and can be measure as shown to the...

Page 39: ...PPLY LED SOLID GREEN LIT SOLID GREEN NOT LIT ERROR CODES 12 VDC ON 12 VDC OFF 12 VDC POWER SUPPLY LED SOLID GREEN LIT SOLID GREEN NOT LIT Source Power Circuit 120 VAC Control Circuit 12 VDC Motor Powe...

Page 40: ...06 PN 14300035 AC DC Power Box 07 PN 20504500 14 Brushless Motor 08 PN 18010025 Distributor Dish 09 PN 26061620 16 x 20 NSF White Hose 10 PN 26283016 Intake Box Assembly 04 01 02 07 03 05 Below Top De...

Page 41: ...2022 IXOM Watercare Inc www ixomwatercare com 866 437 8076 watercare ixom com Dimension Drawing 5000PW Dimension Drawing SB GF Series Mixers 587_10277_20220110 O M_GF5000PW_10307_20220121 39...

Page 42: ...Technical Data Sheets 2022 IXOM Watercare Inc www ixomwatercare com 866 437 8076 watercare ixom com Appendices Appendix Additional Component Information 10576_20220110 O M_GF5000PW_10307_20220121 40...

Page 43: ...Intake hose bolted to bottom of structural assembly Intake Hose 20 to 60 feet 6 to 18 m available in 16 inch 40 cm diameter X 20 feet 6 m sections Intake Assembly at Bottom of Hose Rectangular intake...

Page 44: ...p 12 VDC Power Supply Input 45 VDC Power Supply Output 45VDC 45VDC 12VDC 12VDC 12 VDC Power Supply Output Brain Board BB Communication RS485 RS232 BB MC GPS SCADA Key MC Motor Controller BB Brain Boar...

Page 45: ...e function 3 two bytes of register address two bytes of number of points and the CRC The address of the holding registers can be found in the table below The format of the reply consists of the GridBe...

Page 46: ...able 7 NA Not Applicable 8 NA Not Applicable 9 Visual Status Indicator This value gives an indication of the GridBee controller health blink indicator During normal operation the following values will...

Page 47: ...cates the direction of the GridBee impeller rotation OC Output 3 indicates the success of the last communication attempt between the Modbus Master module and digital controller See the output definiti...

Page 48: ...and labor warranty 14 Motor Specifications Size 14 inch 36cm diameter X 6 inch 15cm height Weight 75 lb 34 kg Housing Sealed 356 T6 Cast Aluminum Shaft Stainless Steel V ring seal Thrust Bearing L10...

Page 49: ...e factory s service crews performed the original on site placement and startup then this warranty also includes labor Where labor is included in lieu of sending a factory service crew to the site for...

Page 50: ...s i e cleaning basic troubleshooting and replacing minor parts If replacement parts are needed the factory will ship them out at no cost For more serious application and service issues Ixom will dispa...

Page 51: ...anada and the world Contact us today to discuss your water quality and service needs EVERYONE DESERVES GREAT CUSTOMER SUPPORT Ixom Watercare earns customer trust with unparalleled service start to fin...

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